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Starting custom exhaust project, need input

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Old Apr 17, 2010 | 12:54 PM
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Starting custom exhaust project, need input

I am going to start a stock replacement of my exhaust on my second gen runner. I picked up a new catalytic converter for $75 on craigslist and I think I got a sweet deal, see pics. Anyway, the cat has a 3 inch inlet/outlet wich will need to be reduced. I already have a bunch of exhaust flanges, see pic. Now I need to order some 2 inch pipe. so here are my questions:

What is the exact stock diameter for my 2nd gen runner exhaust? It looks like 2 inch but it could be 2 1/8.

What is your favorite website to order exhaust tubing? I will do the bending myself.

What advice does anyone have when using an oxy/acetylene to weld exhaust, e.g., whats your favorite tip size, etc.
Attached Thumbnails Starting custom exhaust project, need input-pc310012.jpg   Starting custom exhaust project, need input-pc310013.jpg   Starting custom exhaust project, need input-pc310020.jpg  
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Old Apr 17, 2010 | 01:56 PM
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more pics

more pics
Attached Thumbnails Starting custom exhaust project, need input-pc310017.jpg   Starting custom exhaust project, need input-pc310018.jpg   Starting custom exhaust project, need input-pc310019.jpg  
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Old Apr 17, 2010 | 02:16 PM
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From: tacoma washington
why are you going back to stock?
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Old Apr 17, 2010 | 02:32 PM
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From: tacoma washington
Originally Posted by OUTKKAST
I am going to start a stock replacement of my exhaust on my second gen runner. I picked up a new catalytic converter for $75 on craigslist and I think I got a sweet deal, see pics. Anyway, the cat has a 3 inch inlet/outlet wich will need to be reduced. I already have a bunch of exhaust flanges, see pic. Now I need to order some 2 inch pipe. so here are my questions:

What is the exact stock diameter for my 2nd gen runner exhaust? It looks like 2 inch but it could be 2 1/8.

What is your favorite website to order exhaust tubing? I will do the bending myself.

What advice does anyone have when using an oxy/acetylene to weld exhaust, e.g., whats your favorite tip size, etc.
I'm pretty sure stock is 2" could be wrong. jegs has a good selection of exhaust pipe but when i do custom exhaust i just buy it at schucks/o'reillys, autozone
i just mig weld my exhaust
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Old Apr 17, 2010 | 02:49 PM
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From: Windsor,Virginia
summit has a good selection of exhaust pipe and products also.
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Old Apr 17, 2010 | 02:56 PM
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Originally Posted by swaysidelife
why are you going back to stock?
I already have the flanges for the two inch pipe. I am also concerned about backpressure issues. I just need to decide between stainless or aluminized steel but that is a nobrainer because i would probably need some kind of mig/tig setup to do the stainless and I only have my oxy/acetylene rig. I have priced all the mig/tig setups over the years but just didn't have the cash even for a mig.
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