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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

Front Frame Crossmember Damage

Old Nov 20, 2015 | 12:44 PM
  #1  
D1rtyDan's Avatar
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From: Bay Area
Front Frame Crossmember Damage

So I purchased a front bumper for my rig but it won't mount up because of some dents from a previous accident. I took it to a local frame shop that quoted me $750 for the repair. Is this a reasonable price? If so, what are some cheaper more cost effective ways I could fix this dent or get my bumper to mount securely?


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Old Nov 20, 2015 | 01:00 PM
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Marc's Avatar
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From: Winnipeg, MB, Canada
Weld some new attachment points for the bumper or drill new holes in the crossmember?
Just throwing that out there.
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Old Nov 20, 2015 | 01:12 PM
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From: I live in New Tripoli Pa out in the woods
Red face

One of those things .

Just what did they quote they would do for this $750.00 that is the question

It seems if you could install the bumper or do what was needed you would .

Many different ways to approach this problem.

Pull the dent out yourself

build and install your own cross member

Take a piece of 4"x4" L 1/4" or 3/8" drill the bumper mounting holes and weld the angle to the front cross member keeping things level and square.

I am sure I could come up with a few more .

If you were close I would be glad to help
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Old Nov 20, 2015 | 01:34 PM
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Originally Posted by wyoming9
One of those things .

Just what did they quote they would do for this $750.00 that is the question

It seems if you could install the bumper or do what was needed you would .

Many different ways to approach this problem.

Pull the dent out yourself

build and install your own cross member

Take a piece of 4"x4" L 1/4" or 3/8" drill the bumper mounting holes and weld the angle to the front cross member keeping things level and square.

I am sure I could come up with a few more .

If you were close I would be glad to help
Basically, the reason the bumper doesnt fit flush is because of the raised top portion. It makes the right side of the bumper not seat levelly along the top of the cross member. As a result, the right side bolt holes dont line up enough to fit the bolt into the holes.

Basically, if the top portion of the cross member was level, it would probably all bolt up normally except for maybe one hole, which would be fine.

Last edited by D1rtyDan; Nov 20, 2015 at 01:36 PM.
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Old Nov 20, 2015 | 01:48 PM
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D1rtyDan's Avatar
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From: Bay Area
Here is the top of the bumper


Heres the back of the bumper


Basically, the cross member dent (seen in red) is causing it to sit at an off angle (seen in blue)


One solution I have is to cut the winch plate out where the dent is. But I fear this would effect the integrity of using a winch.
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Old Nov 20, 2015 | 08:08 PM
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Chaser Johndoe's Avatar
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From: Iowa
heat it up and hammer it down. easy cheesy
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