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86' 4Runner 22re EFI Head Gasket replacement

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Old 04-02-2010, 09:48 AM
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All is not well, the two rear exhaust bolts are stripped in the head. Anyone have an opinion of what to do? I heard a bit about Heli-coil.
Old 04-03-2010, 08:04 AM
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If I take the exhaust manifold off will I have enough room to drill out what is left of the existing threads? Also what is better hand tapping or with a drill? I have the Heli-coils, when I went to Toyota to pick up my new OEM thermostat, I enquired about the Heli-coils and they had some extra and just gave them to me. Napa sells a kit for $40, but I think I can get away with doing it for less. I just need to get the right tap, 10Mx1.25. All help is appreciated, thank you.
Old 04-03-2010, 08:27 AM
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I would say try to back it out 1st....

my neighbor did this for me when i snapped on on the thermostat housing but eneded up drilling it out...but i would say soak it with pb blaster 1st and try a tap, then drill.

i'd wait to see what others say too....
Old 04-03-2010, 08:54 AM
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The bolt is all the way out, the threads in the aluminum head are stripped away.
Old 04-03-2010, 09:04 AM
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Originally Posted by MyBlueToy
The bolt is all the way out, the threads in the aluminum head are stripped away.

ahhhhh, I see now.

not sure about tapping aluminum......out if my realm of knowledge, sorry man.....good luck to you though.
Old 04-04-2010, 06:55 AM
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Just installed the OEM T-stat, and on Monday I'm going to napa for a Heli-Coil kit. Want to make sure I have the right tools.
Old 04-04-2010, 08:04 AM
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Originally Posted by MyBlueToy
Just installed the OEM T-stat, and on Monday I'm going to napa for a Heli-Coil kit. Want to make sure I have the right tools.

from Toyota?...how much for one of them? i wanna gets me one of them.
Old 04-04-2010, 08:37 AM
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Didn't your machine shop fix any/all messed up threads in your head?
Old 04-04-2010, 08:44 AM
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Originally Posted by 92 TOY
from Toyota?...how much for one of them? i wanna gets me one of them.
$15.30 plus tax, from a Toyota dealership part #90916-03078.

Last edited by MyBlueToy; 04-04-2010 at 08:49 AM.
Old 04-04-2010, 08:48 AM
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Originally Posted by PismoJoe
Didn't your machine shop fix any/all messed up threads in your head?
Apparently they didn't check them. I only knew when putting it back together, water under the bridge. Monday I hope to have the Heli-Coil kit and finish it.
Old 04-04-2010, 08:53 AM
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Originally Posted by MyBlueToy
$15.30 plus tax, from a Toyota dealership part #90916-03078.

thanks..............
Old 04-04-2010, 08:57 AM
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They did have the 2-valve t-stat, part # 90916-03070. That was like $35-$37. Interesting how it has two valves. Has anyone used that one before and how is it going for you.
Old 04-04-2010, 08:59 AM
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no big deal, seams like you know what to do on the heli coil route. Hope you get her runnin soon!
Old 04-04-2010, 08:59 AM
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Roger (4crawler) recommended it, I guess it's a fail-safe.
Old 04-04-2010, 09:04 AM
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Thanks, PismoJoe and 92 TOY.
Old 04-05-2010, 01:10 PM
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T-stat is in and works, now I just am looking to borrow a right angled cordless drill to do the heli-coil. The truck sounds great besides the exhaust leak.
Old 04-08-2010, 02:54 AM
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Well this should have been checked before assembling the motor. But now that the motor is assembled, I have to become creative and tap out the head. I will be doing this on friday, thinking of rotating the engine to get a better look at it.
Old 04-08-2010, 07:31 AM
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The 2 valved thermo thing....

Isn't it just an extra hole drilled to allow some movement and lesson pressure "just in case" ?

I thought there was a write up on these little holes somewhere on here?

Same thing or am I mixing lemon aid and milk again....

Repo
Old 04-08-2010, 07:47 AM
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Originally Posted by hilandfrog
The 2 valved thermo thing....

Isn't it just an extra hole drilled to allow some movement and lesson pressure "just in case" ?

I thought there was a write up on these little holes somewhere on here?

Same thing or am I mixing lemon aid and milk again....

Repo
Here is a link http://www.4crawler.com/4x4/CheapTricks/index.shtml just scroll down to thermostat. Great help to me on a number of things that were wrong with my 4runner.
Old 04-08-2010, 10:24 AM
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wow man you are fast! how is it going so far?


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