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Homemade 4runner bumper...

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Old 07-08-2011, 08:36 PM
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amazon.com is great for the smaller stuff like that

and i can't take credit for the bungee-cord idea. i heard about it and thought 'huh, it's so simple'. just cheap cords is all you'd need
Old 07-08-2011, 08:59 PM
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Or you could get D-ring isolators =-)

http://www.amazon.com/Daystar-KU7005.../dp/B001P22UUU
Old 07-08-2011, 09:19 PM
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Subscribed. I am making a bumper this fall.
Old 07-08-2011, 09:33 PM
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I think some lil square peices of indoor\outdoor carpet with 3m double sided tape would cut down the noise from the d-rings
Old 07-08-2011, 09:36 PM
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I think some lil square peices of indoor\outdoor carpet with 3m double sided tape at the point of impact would keep em quite
Old 07-08-2011, 09:37 PM
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Sorry for the double post dont know what happend there
Old 07-08-2011, 09:44 PM
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This is very inspiring

Eager to see your progress.

Remember...LOTS of photos is the key for us who don't have the guts to do this yet.

Where do you guys find pieces of steel like this BTW? And how did you cut it - just with an angle grinder?
Old 07-08-2011, 11:53 PM
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something else you could try would be to dip the d rings in a rubber tool coating like plastidip here. Only problem I can see is the coating wearing off when you actually use the d ring. Might be worth it though.
Old 07-09-2011, 06:48 AM
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Originally Posted by Philbert
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Where do you guys find pieces of steel like this BTW? And how did you cut it - just with an angle grinder?
i got mine at the local steel supply place. they sell direct, so their prices are lower. ask if they have any "drops" (the pieces left over after a cut). i found a 5 1/2 foot piece for less than $30, 1/4" wall (maybe 3/8").
Originally Posted by JBurt
something else you could try would be to dip the d rings in a rubber tool coating like plastidip here. Only problem I can see is the coating wearing off when you actually use the d ring. Might be worth it though.
plastidip might work, but like you said, it'll wear off. i think they sell a spray-on version, if i'm not mistaken, for touching up bare spots
Old 07-09-2011, 11:20 AM
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its looking good!!
Old 07-11-2011, 08:54 AM
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I went shackles over D-rings because the shackle brackets allow more surface area to weld,,,,,,,stronger. As for theft, I started by keeping the rings removed but got tired of that. They have been hanging from the bumpers for years now and they havent been stolen yet........(looking for wood to knock on now)
Old 07-11-2011, 01:05 PM
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Thanks for all the comments and interest. I'm home sick from work today so no welding will get done today. I have some urd, I think that's what it's called, that I may look at putting on the bumper where the d-rings make contact. It's like a heavy duty rubber/plastic.
I got my metal from my work. They just had it as scrap kicking around. The d-rings and hitch mount I bought at a local shop.
Old 07-11-2011, 01:12 PM
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Oh, and I'll get more pix.
Old 07-11-2011, 02:31 PM
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that looks really good i am definitly gonna end up doing somthing like that on my truck
Old 07-13-2011, 11:50 AM
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Gotta love the Plasma Cutter. I don't have one, but work does and they let me use it.


With Receiver mocked up.


And more reasons as to why I NEEDED a new bumper...

Look at this awesome rust!!!


Like I said before... The hitch was attached to the frame rails and then the bumper was mounted to the hitch. And to think... I towed stuff with this...
Old 07-13-2011, 02:56 PM
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sweet. looking good.

and that is some epic rust
Old 07-13-2011, 04:56 PM
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Originally Posted by dlucky894runner
I was wondering the same thing, about making noise with every bump. I like Irab's idea with bungie cords. We'll just have to see how much noise they make. Who knows.... They may not be that free flying?

Next will be some Welding!!!!
the biggest noise issue with the weld on d-rings is not the bottom of the ring (curved part) hitting the metal its the 1/16th-1/8th inch play inside the shackle between the welds. i welded some on the front bumper of my old 89' after about a week i grinded them off and put actual clevis shackles. the other thing with the d-rings is you cant diconnect when your in a pinch cuz your using "someone elses" towstrap that doesnt have hooks.

but other than that bumper looks really good. love the concept using simple design yet strong reliable and clean.

Old 07-13-2011, 08:31 PM
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^^ true that, dog. (could i get any whiter? haha)

though, if you use bunjee cords, they not only hold the d-ring down to the bumper, they also pull the flat part out and against the retainer. but i can see what you mean, and good point
Old 07-14-2011, 05:18 AM
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Stayed after work last night in order to do some welding and work on the bumper and the power went out at work at 3:45pm and I finally got the factory back up and running about 7:45pm. So, I only got about 15 minutes worth of work done. Hopefully I can get some more done soon.
Thanks for all the input.
Old 07-14-2011, 07:41 AM
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All that work and then use a bunjee cord? Nah that will look like crap.


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