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Front axle seal. Need help.

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Old 10-21-2009, 09:10 AM
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Front axle seal. Need help.

The front axle seal on the passanger side of my 2002 4runner was leaking slighlty after I swaped in a regeared diff. I must have mangled the seal while wrestling with the most frusterating axle system ever. I attemped to replace the seal. The first time I didn't have it in far enough. Then I got another and hammered it in with a huge socket. But it is leaking at a steady drip. How far in should push it in? Any tips for seal placement would b appreciated as well as any tips for getting those axles installed easier.
Old 10-21-2009, 10:16 AM
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Did you check your breather hose to make sure its clear?

It goes in so that its flush with the outside lip of the diff. as far as i remember right at least. Same distance and orientation as the one you took out.
Old 10-21-2009, 10:27 AM
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IIRC you should have the surfaces flush together. I gotta replace a seal on mine friday while i'm throwing in a new diff.
Old 10-21-2009, 03:47 PM
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Ah I must have pushed it in too far. Bummer. I'll try backin it out if I can dream up way to do that
Old 10-22-2009, 07:11 AM
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I have a write up on this--search for Hross14....it is under "leaky front axle seal" i do believe. It needs to be 2/10ths of an inch below the inner lip on the extension housing. Look it up--i describe the process and problems. Honestly if i were to do it again i would make an installation tool from wood so that it would go in perfectly.

Good luck

Henry
Old 10-22-2009, 08:57 AM
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here is henry's write up

i came to the same conclusion on my own. wish i would have searched harder instead of going thru 3 seals. crazy thing happened, a toyota dealership had the part and was open til midnight! so glad to get that job out of the way.
Old 10-22-2009, 09:33 AM
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Congrats--Yeah its not a hard project but can be a pain if not done right...
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