FJ Cruiser 2007 & on

FJ Cruiser geared tcase & crawl box by Inchworm

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Old Jan 18, 2007 | 09:30 PM
  #1  
sbechtold's Avatar
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FJ Cruiser geared tcase & crawl box by Inchworm

I dropped off my FJ Cruiser a few weeks ago with Jim at Inchworm to have it slowed down a little... Jim wanted to do some testing/prototyping on an FJC with his new gear driven tcase and adapters and I wanted lower gears. I had their new driver side drop geared transfer case (a.k.a. Lefty) along with a crawl box installed. The front reduction box has 2.28:1 gears and the tcase has 5:1 gears. The AT FJC's stock crawl ratio is 33:1, with the Inchworm setup I am now at 168:1. Also installed are a set of triple sticks that come up through the floor in the original tcase lever position, so no cutting was necessary. Jim also did a test fit of just the geared transfer case and it will install without modifying the gas tank or drive lines. The geared tcase is a great solution for folks that want to run lower gears, but don't want/need double tcases.

And lastly, but certainly not least, Jim and him team are great to work with... I am very pleased with my experience and will do more business with them in the future.

Here are a few pictures of the setup as it was being installed. I will post more information and pictures once I get my FJC back this weekend.

Gear driven transfer case plus the reduction box and adapters:


In the picture below you can see the FJC exhaust cross-over pipe and how flat it comes from the factory. I will be moving the cross-over pipe now that I have more room.


The belly of my FJC is now just about completely flat. Remove the factory cross-member and re-route the exhaust cross-over pipe and it will be flat:


The gas tank in the FJC's is very close to the stock tcase and must be shortened to install double cases. A plastic welding company was able to shorten the gas tank by 3". The 3" is equates to 1 gallon less capacity, which to me is worth it for the lower gears.

Chopped gas tank:



Clearance between tcase and gas tank after install:
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Old Jan 18, 2007 | 09:39 PM
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Good Times's Avatar
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awesome!!! simply awesome!
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Old Jan 18, 2007 | 09:57 PM
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From: Arvada, Colorado
Yes, the tripple shifters really are the way to go IMO on the dual set ups. Besides not having to cut, they look fantastic.
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Old Jan 18, 2007 | 10:07 PM
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From: North Vancouver, BC
Wow, everything's so clean!
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Old Jan 19, 2007 | 01:19 AM
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Very nice Sol!
Looking forward to the end results, and the sticks.
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Old Jan 19, 2007 | 08:37 AM
  #6  
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From: Ontario, southern CA
Very cool. How about a pict of the 3x shifters?
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Old Jan 19, 2007 | 08:54 AM
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I should have my FJC back this weekend. I will take more pictures of the shifters and cases and post them up.
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