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Stumped: new brakes and now a rear clunk!

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Old Sep 22, 2012 | 07:11 AM
  #1  
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SOLVED - Stumped: new brakes and now a rear clunk!

Asked this in another 4Runner forum but it really has me puzzled so I thought I'd throw it up here as well. I put on new pads & rotors last weekend and except for rusty caliper pins in front it went pretty smooth. Done lots of brakes in my lifetime this was just another one. Once I got it put all back together I noticed a faint "scrape, scrape" sound at the left-rear wheel when going forward that faded as I went faster and a definitive "CLUNK" when I backed up almost like something was binding.

So today I raise the the rear end and compare rear wheels. Driver's side clunks when the tire is turned and passenger side does not. I pull the rear driver's side wheel & caliper and it seems like the sound was coming from the E-brake. The E-brake shoes in here looked ok, no excessive wear or scoring on the new rotor. Pulled the rotor and backed off the star-adjuster and put it back on thinking this might be it and still getting a clunking sound from the rear hub assembly when turning the wheel in what would be reverse, even without the caliper & pads!! That old rotor came off easy and I doubt I damaged the wheel bearing in the process but I'm stumped!

Oh and I'm pretty sure it's not the infamous driveline clunk because I keel everything greased up real good and this is right at the rear wheel, only on the driver's side.

Any ideas?

Last edited by Bftfan; Sep 27, 2012 at 03:18 PM.
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Old Sep 22, 2012 | 08:03 AM
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What year 4Runner do you have?
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Old Sep 22, 2012 | 08:19 AM
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Originally Posted by daved5150
What year 4Runner do you have?
Oh sorry, it's a 2008 SR5 with the 4.0 in it.
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Old Sep 27, 2012 | 03:18 PM
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So it turns out it was the parking brake on the driver's side. It needed adjustment and after I backed it all the way off thinking it might be the problem it was waaaay off. It was so loose it would catch and bind when I was backing up. With the rotor off I kept expanding the parking brake shoes until the rotor was super tight then backed it off a few notches, put it all back together and it's perfect. Has to be the strangest problem I've worked on in a long time.

.
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Old Sep 28, 2012 | 01:08 PM
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Glad to see you fixed it. I am not familiar with the newer 4runners. Good to see another member from the WNY area (unless it's Buffalo, Somewhere else).
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Old Sep 28, 2012 | 05:46 PM
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Thanks. No, it's Buffalo NY! Good to see another Buffaloian here too.
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