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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

Clutch line will not vacuum bleed - clogged???

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Old Mar 23, 2026 | 01:50 PM
  #1  
ftm1776's Avatar
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From: Vancouver, WA, USA
Clutch line will not vacuum bleed - clogged???

1989 TOYOTA PICKUP BASE MODEL, 2WD, 4 SPEED.

The truck was used infrequently and then sat unused for a couple of years.
The master cylinder looked like it was filled with dark brown paint or thin pudding.
Replaced clutch master cylinder with new Aisin unit. Filled with DOT 3 fluid.
I could not get any fluid or air to flow from the slave cylinder. I used a vacuum pump, 15 inches,
still no fluid. The setup held vacuum for some time. I vacuumed both with the clutch up and down.
I took the plug completely out; still no fluid.
It seems that the sludge in system has plugged the hydraulic line and/or jammed the slave cylinder.
It was difficult for me to work under the dash panel and under the truck. No lift here. I have not tried to blow it out.
Ideas and comments would be appreciated.



Last edited by ftm1776; Mar 23, 2026 at 01:55 PM.
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Old Mar 24, 2026 | 07:50 AM
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From: BC Canada
undo your line , both ends , compressed air and blow it out , most likely clogged .. your slave cly is most likely seized .
this is a gravity bled system , so you should be able to crack the bleeder on the slave until it drips , and then its bled .
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Old Mar 24, 2026 | 09:54 AM
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SLACKER,
Thanks for the comments.
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Old Mar 25, 2026 | 07:49 AM
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From: Toccoa, GA
I had a similar issue a few years ago. My solution was to replace the clutch line completely. New master cylinder, new clutch line, new slave cylinder. No more problem.
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