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Old 01-07-2006, 07:38 PM   #1 (permalink)
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Rear Differential Breather Mod

Rear Differential Breather

Jackson (jacksonpt on the forums) shows you how he hooked up his rear differential breather for safer water crossings.


Extending the rear diff breather line is a must-do mod. It's cheap, easy, and quick and requires next to no mechanical expertise. It cost me all of about $20 and 30 minutes of my time. I ordered 2 parts, a union fitting used as an intake manifold fitting (part number 90404-51319) and a small breather plug (part number 90930-03136) from toyotaparts4u.com for about $12 shipped.


I also picked up about 6 feet of fuel line for about $6, and a 4-pack of small hose clamps for $2. Both came from AutoZone.

I dropped the spare tire to give myself some room to work (it's kinda funny... with my lift, and the rear tire dropped, I can sit up straight underneath my rig-I think it's funny anyway). I used a small adjustable wrench to remove the old breather filter, and replaced it with the union fitting. I then attached one end of the fuel line to the fitting, and secured it with a small hose clamp. I ran the hose along the brake line and up the gas tank fill tube, leaving a little extra slack to allow for axle drop.


I used zip ties to secure the hose. I then opened the gas hatch and removed the rubber fitting around the fill tube (NOTE: do not try to loosen the nut for the release latch.


There is a tension cable used to control the latch that is easily dislodged-I know from experience. The tension cable can be re-seated, but it's tight working in there.). I fed the hose out through the opening and attached the new breather plug and used another hose clamp to secure it. I then ziptied the hose to the fill tube to prevent and rattles.



Breather Plug (part #90930-03136)
Union fitting (part #90404-51319)
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