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-   -   Senior Project Bumper... (https://www.yotatech.com/forums/f88/senior-project-bumper-219335/)

nick89toy 09-01-2010 09:06 PM

Senior Project Bumper...
 
I decided that i am going to build a new bumper for my senior shop project in school. I spent a while designing it on the computer and changing it and starting over with the design and I think I finally came up with something that I like. Feel free to criticize or make any suggestions before I actually start working on it. Thanks

http://i105.photobucket.com/albums/m...rontbumper.jpg
http://i105.photobucket.com/albums/m...ontbumper2.jpg
http://i105.photobucket.com/albums/m...ontbumper3.jpg
http://i105.photobucket.com/albums/m...ontbumper4.jpg


And here is my pickup that it will be going on... Yay I will finally be able to get rid of that smittybilt.
http://i105.photobucket.com/albums/m...510001947a.jpg

waskillywabbit 09-01-2010 09:22 PM

As a fabrication engineer by education, trade and hobby, I'd suggest building it out of cardboard first on your truck and confirm that it will fit and look right. I relearn daily that just because I make it work on paper/computer doesn't mean it works in reality. Just my pennies.

Looks beefy and a good start.

:guitar:

dropzone 09-01-2010 09:29 PM

think wabbit's suggestion is good.

I would also consider kind of wrapping the ends into the leading edge of the fender. make sense?

idaho plates? looks similar to a truck I saw getting gas outside of Couer D'lene (sp?) earlier this summer when I was on my way back from Montana..
Nice truck!

peow130 09-04-2010 05:42 PM

x2 with wabbit.
Chances are, you'll have to redisgn the mounting points a bit, because the frame ends about 3" before the grill does, so the bumper mounts have to stick out farther than the top plating.

trailyota1 09-04-2010 10:29 PM

Looks like a good start. What size material are you planning to use? I suggest using 3/16ths for everything but the winch mount. For the winch mount I suggest 1/4" I'd also suggest cutting blinkers out on the CNC Plasma machine when you get the pieces cut. That way you wont be fighting to get things exactly the same when it's on the truck.

Ever think about having it cut into one piece, then have a CNC Press brake form the rest? It'll save lots of time welding.

Here is a link to my build for any ideas..I used trucker girls for the blinkers...: https://www.yotatech.com/forums/f88/...er-out-217778/

peow130 09-07-2010 11:56 PM


Originally Posted by trailyota1 (Post 51542223)
Looks like a good start. What size material are you planning to use? I suggest using 3/16ths for everything but the winch mount. For the winch mount I suggest 1/4" I'd also suggest cutting blinkers out on the CNC Plasma machine when you get the pieces cut. That way you wont be fighting to get things exactly the same when it's on the truck.

Ever think about having it cut into one piece, then have a CNC Press brake form the rest? It'll save lots of time welding.

Here is a link to my build for any ideas..I used trucker girls for the blinkers...: https://www.yotatech.com/forums/f88/...er-out-217778/

Lol it's his senior project bro, i don't think he has access to a CNC plasma or press brake..
hes like, 17, or 18.

nick89toy 09-10-2010 10:10 PM


Originally Posted by peow130 (Post 51544728)
Lol it's his senior project bro, i don't think he has access to a CNC plasma or press brake..
hes like, 17, or 18.

Haha I wish... that would make for a really quick shop project. But to answer the question of material size, I am using 1/4 inch for the base areas and the winch plates and 3/16 inch for the rest. hopefully I will be able to order my metal soon; we have had to do some work around the shop for the school because the safety inspection is this next monday.

BigBluePile 09-11-2010 08:24 AM

Looks like a great project! :great:

yoder519 09-11-2010 08:38 AM

looks like a sweet bumper. whats the specs on the yota

nick89toy 09-14-2010 01:45 PM


Originally Posted by yoder519 (Post 51547707)
looks like a sweet bumper. whats the specs on the yota

It's got a sas with 5" HD springs up front. Chevy V6 vortec with headers and flowmaster exhaust mated to the Toy Transmission. On board air. 38" Toyo M/T's on Mickey thompson Classic II Wheels. Toyota Tacoma rear e-locker. Lock-Rite in the front. 4.88 gears. ummm... what else?

nick89toy 09-14-2010 01:58 PM

I did a little bit of tinkering with the design some more. I moved the receiver down some so I will actually be able to get the pin in. I wrapped the corners a little bit, and I put a few of the mounting tabs on the back. I also changed the front plate a some so that the fair-lead could go down a little bit.

http://i105.photobucket.com/albums/m...ntbumper-1.jpg
http://i105.photobucket.com/albums/m...ontbumper1.jpg
http://i105.photobucket.com/albums/m...tbumper2-1.jpg

freddy 09-14-2010 03:48 PM

Looks nice :)

michael1963 09-14-2010 05:14 PM

Looks good man, can't wait to see what the finished product looks like. Nice rig by the way.

camo31_10.50 09-14-2010 10:37 PM

Very nice rig...makes me drool a little :P

VERY nice bumper bro!!!! keep it up!!!

if it were me though, i'd add some tubing for protection..like a piece for the grille(like your smittybuilt) and some for the headlights :P..but that's just me ;)

graduatedpine 09-15-2010 02:28 PM

Looks great so far bud, can't wait to see more :wrench:

sexonwheels 09-17-2010 12:13 PM


Originally Posted by waskillywabbit (Post 51539811)
As a fabrication engineer by education, trade and hobby, I'd suggest building it out of cardboard first on your truck and confirm that it will fit and look right. I relearn daily that just because I make it work on paper/computer doesn't mean it works in reality. Just my pennies.

Looks beefy and a good start.

:guitar:

x3 for the cardboard copy! :great:

That's exactly what I'll be doing before I actually make the rear multicarrier for my pickup.

nick89toy 12-26-2010 10:31 PM

It's done!
 
Sorry for the long delay guys. But guess what, it’s finished! I’ll let the pictures do the talking.
This is what my final design actually ended up as.
http://i105.photobucket.com/albums/m...ontbumper2.jpg
http://i105.photobucket.com/albums/m...ontbumper3.jpg
http://i105.photobucket.com/albums/m...rontbumper.jpg
Starting to put some pieces together…
http://i105.photobucket.com/albums/m...per/photo1.jpg
http://i105.photobucket.com/albums/m...r/DSC_8939.jpg
http://i105.photobucket.com/albums/m...r/DSC_8930.jpg
http://i105.photobucket.com/albums/m...r/DSC_8931.jpg
http://i105.photobucket.com/albums/m...r/DSC_8932.jpg
http://i105.photobucket.com/albums/m...r/DSC_8933.jpg
http://i105.photobucket.com/albums/m...r/DSC_8934.jpg
I welded on a couple of supports on top of the crossmember because for some reason the third gen toys were not equipped with them.
http://i105.photobucket.com/albums/m...r/DSC_8951.jpg
http://i105.photobucket.com/albums/m...r/DSC_8940.jpg
http://i105.photobucket.com/albums/m...r/DSC_8942.jpg
I like this stuff because it is pretty durable paint but it’s not super rough and ugly like rhino-lining.
http://i105.photobucket.com/albums/m...r/DSC_8948.jpg
http://i105.photobucket.com/albums/m...r/DSC_8943.jpg
http://i105.photobucket.com/albums/m...r/DSC_8945.jpg
http://i105.photobucket.com/albums/m...r/DSC_8947.jpg
http://i105.photobucket.com/albums/m...r/DSC_8944.jpg
http://i105.photobucket.com/albums/m...r/DSC_8946.jpg
http://i105.photobucket.com/albums/m...r/DSC_8950.jpg
http://i105.photobucket.com/albums/m...r/DSC_8949.jpg
http://i105.photobucket.com/albums/m...r/DSC_8952.jpg
http://i105.photobucket.com/albums/m...r/DSC_8953.jpg
http://i105.photobucket.com/albums/m...r/DSC_8954.jpg
http://i105.photobucket.com/albums/m...r/DSC_8955.jpg
http://i105.photobucket.com/albums/m...r/DSC_8956.jpg
http://i105.photobucket.com/albums/m...r/DSC_8957.jpg
http://i105.photobucket.com/albums/m...r/DSC_8958.jpg

Let me know if you want some other close up shots of other things.

-Other Info-

The program I am using is Google Sketchup.
I would have sealed it and used it for OBA but I already have a complete system plumbed with another tank
I used 4 M12x1.25 bolts on the front cross-member and 4 M10X1.25 bolts on two side brackets for a total 8 bolts holding the bumper on.

michael1963 12-27-2010 05:14 AM

Excellent job man, very professional looking. So what was your final mark on it?

Rerunn 12-27-2010 07:45 AM

Nice!!

matstaley 12-27-2010 07:57 AM

Now You just need to make set of plans that you could sell to other do-it-yourselfers. I'd buy 'em.


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