Factory swing out install
 

I wanted to get the spare out of the inside but didn't want to build a bumper mounted carrier, so I thought this was worth a try.

I found a 90' 4runner with a factory tire carrier option. Had the corner
cut out so I could get the internal brackets.

http://i1273.photobucket.com/albums/...ps8cc75368.jpg
http://i1273.photobucket.com/albums/...psc07ae479.jpg

I also bought the whole tailgate, this is very important due to the
internal reinforcements. It also has a stiffer spring to help offset
the extra weight when opening and closing

http://i1273.photobucket.com/albums/...psb82da1f7.jpg

Here are some pictures of the support brackets.

http://i1273.photobucket.com/albums/...ps1fe29af0.jpg
http://i1273.photobucket.com/albums/...ps287abae9.jpg

The brackets are not welded to the outer sheet metal.There are
only 4 spot welds on the inside structure. They are easy to drill out.

http://i1273.photobucket.com/albums/...ps3c8601be.jpg

So the next step was getting the brackets into the corners. The
bottom one I cut in half and after the install, I welded
it back together.

http://i1273.photobucket.com/albums/...ps567e709c.jpg

The upper one required cutting the sheet metal and bending it
out of the way.


http://i1273.photobucket.com/albums/...psfde6567a.jpg

Then after careful measurements,I drilled the holes. First using a small bit
to make sure the holes were correct,then a larger one.


http://i1273.photobucket.com/albums/...ps3f17c924.jpghttp://i1273.photobucket.com/albums/...psdfb29b32.jpg

Put some sealer on the bolts and install carrier. Then I installed the tailgate
to check fit. It was a factory fit so I tightened bolts and welded the
brackets to the inside structure sheet metal.

http://i1273.photobucket.com/albums/...psd753da2c.jpghttp://i1273.photobucket.com/albums/...psadbfae45.jpg
http://i1273.photobucket.com/albums/...pscfda9666.jpg


Mounted 35" tire,it has no flex or movement.:guitar:

I then cut off the tire mount so I could raise it because the tire hit the bumper.

http://i1273.photobucket.com/albums/...ps6cba36b5.jpg

Then welded it back on about 2" higher. This worked prefect,tire cleared bumper.

http://i1273.photobucket.com/albums/...psfef8792d.jpg

Overall I spent just under $300 and about half a day with the install,not too bad.