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1997 Runner Bumper Build, Acquired Materials, About To Start, Ideas? Thoughts?

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Old 06-10-2005, 10:42 AM
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1997 Runner Bumper Build, Acquired Materials, About To Start, Ideas? Thoughts?

I just picked up the 3X3 box tubing which will be the main part across the back below the tailgate

I also have the block and shackle kit (tow set up) which will be welded to this rear tubing, I also have a receiver blank to weld in

I have looked at bumpers in other threads, but wanted to gather some more information, I do not need a tire carrier, but am thinking about adding some other things

A big thing for me to have is the side parts that wrap around below the quarters, have them notched/with a step or something

On long drive surf trips, I put boards on top, access to them from the rear corner of the truck will make securing them easier

please post pics, thoughts, ideas

If anyone likes I can take pics of the process and post them up

Just tossed my locker in as well so will be all set for a fall trip to Nova Scotia, also going to Cape Hatteras in September....this truck is in pretty good shape and serves as my daily driver, I will paint the bumper with black bedliner paint to match the safari rack

Thanks, in advance!

Tim

Last edited by BOSTON4RUNNER; 06-10-2005 at 10:57 AM.
Old 06-18-2005, 06:44 PM
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starting on the bumper tomorrow

anyone want to see pics? or write up?

I would love input from you guys and gals
Old 06-20-2005, 07:40 AM
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Pics are always good. Post them and we shall give our input.
Old 06-20-2005, 07:43 AM
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Originally Posted by BOSTON4RUNNER
starting on the bumper tomorrow

anyone want to see pics? or write up?

I would love input from you guys and gals
Got any pics yet????
Old 06-20-2005, 08:10 AM
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id love to see pics...
Old 06-20-2005, 11:02 AM
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family leaves for vacation in two weeks, I will have two other vehicles to use then..then will be full on into bumper fab

been working on my camaro like crazy

thursday and friday night I will be working on the bumper

I will take pics
Old 06-20-2005, 12:09 PM
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need help? im available thursday nite..
Old 06-20-2005, 12:43 PM
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i will need some help

will keep you posted, probably start this weekend
Old 06-20-2005, 12:50 PM
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Tim,

Sounds like a good project! Here's what I have on my rig








You could even make it out of square tubing too and follow the basic design.
Old 06-21-2005, 10:00 AM
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I probably will go with square box stuff, just bought a bunch of it and it will match the look of my safari rack

nice bumper you have there

I was thinking of a similar set up, especially at the corners where it wraps around the body
Old 06-24-2005, 06:35 AM
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i am going to get some more steel at lunchtime

so across the back it will be 3 inch box tubing

then where it goes around the side of the truck,,at the end of the box tubing will be a piece of rec tubing 1.5 x 3....so the 3 inch rectangular tubing will mate with the 3 inch box tubing that is the rear part of the bumper

from there i will use 1.5 box tubing to box a cage type thing....that will follow the line where the factory chrome wrap around bumper meets the quarter

i want to leave it open in some part similar to yours....and be rugged enough for a step to toss surfboards on the roof rack
Old 06-27-2005, 09:44 AM
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picture of the materials..

Old 06-27-2005, 09:45 AM
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Old 06-27-2005, 09:45 AM
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shifting occured after the first welds were placed due to heat, so see the folling pics where I tweaked it back



Old 06-27-2005, 09:46 AM
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also note the fancy welding footwear

Old 06-27-2005, 09:48 AM
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once in place on the truck and the mounts are made, I will take it off and trim the width, then work on the side pieces that will mate with the bottom of the quarter panels
Old 06-27-2005, 09:50 AM
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Last edited by BOSTON4RUNNER; 06-27-2005 at 09:51 AM.
Old 06-28-2005, 11:35 AM
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Lookin good. More pics please.
Old 06-28-2005, 12:05 PM
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I will as I have more

definitely the parts that will wrap around the side will have a step in them for roof rack access
Old 06-29-2005, 08:46 AM
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wow, steps! that sounds nifty!!!


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