93-98 T100s (Build-Up Section) Post your build-ups here

97 T100 Build

Old 11-21-2018, 03:50 PM
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Wow, this is ambitious! This'll be a sweet ride when you're done. I recently did Second Skin Audio's Damplifier Pro in the front fenders and wheel wells of my T100, and the difference was dramatic.
How difficult was it to remove all the interior panels? Any tips?
Old 11-22-2018, 05:16 PM
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Originally Posted by RobotMoose
Wow, this is ambitious! This'll be a sweet ride when you're done. I recently did Second Skin Audio's Damplifier Pro in the front fenders and wheel wells of my T100, and the difference was dramatic.
How difficult was it to remove all the interior panels? Any tips?
Interior panels are a breeze to remove.

Tips:

The plastic tabs that go into the alligator clips that hold the headliner and front pillar trim on are probably brittle. Take your time pulling those trim pieces off.

keep a pair of needle-nose pliers handy to extract the alligator clips from the slots in the sheet metal.

Measure out the slots in the sheet metal and order new clips online (the largest that will fit). The smaller ones have a tendency to rattle a bit. I was able to get a box of 100 from a local body shop.

Other than that, it took maybe 15 mins to completely strip the interior.
Old 12-01-2018, 12:25 PM
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Dash

The original A/C vents were sloppy and rattled.
Picked up a dash with tight vents, perfect door rubber seal, & gauge cluster.

$50

Smoking deal.




Old 12-01-2018, 04:47 PM
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Just discovered this build, very cool, I love the attention to detail!
I don't have a T100 but am doing a 88 4x and I am wrapping up the mechanicals and starting the interior mods
I gotta bunch of questions on different things you have done, you mind if I post in your thread?
Old 12-01-2018, 06:32 PM
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You have been getting pretty lucky on used parts in excellent shape!

Old 12-01-2018, 11:13 PM
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Originally Posted by Republic77
Just discovered this build, very cool, I love the attention to detail!
I don't have a T100 but am doing a 88 4x and I am wrapping up the mechanicals and starting the interior mods
I gotta bunch of questions on different things you have done, you mind if I post in your thread?
I love ALL Toyota trucks. The 88 is mega cool.

Feel free to ask away, I’d love to answer any questions!
Old 12-01-2018, 11:15 PM
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Originally Posted by old87yota
You have been getting pretty lucky on used parts in excellent shape!

I have! To be honest, I keep going back to this one yard that has a BEAUTIFUL T100 that was scrapped just because of the rear axle. Not much left anymore, but I’m hoping to snatch the frame off of it before it goes to the crusher.
Old 12-02-2018, 07:18 AM
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3D printer anyone?

It might be a really SMALL market, but I’m sure there are plenty of people going insane over their sloppy air vents.

These little pieces are inserts that are what provide tension on the vents up and down swivel.

they are almost ALL, on any truck I have taken apart, cracked, broken, missing, or completely worn out.

I managed to get a full set by scalping two full dashboards.

Inserting them, and then dropping epoxy resin in the gap. Hopefully this will do the trick for another couple decades.





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Old 12-02-2018, 09:25 AM
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Windshield defroster vents

I noticed that on both dashes, the windshield defroster vent assembly is not actually sealed to the dash pad, allowing large amounts of air to be able to escape the vents before even making it to the windshield.

So I’m just using some extra Copper RTV I had laying around to run an ugly (but effective) finger bead of sealant to provide an airtight seal. This should be a major improvement of airflow over stock.



Old 12-02-2018, 03:20 PM
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While the vent seals dry:

Last piece of sound deadening went in.

I think it will be an even tie of keeping sound in / keeping sound out / keeping beer cold / keeping women hot / and hushing the screams in crowded parking lots.



Old 12-05-2018, 09:21 PM
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Talking

Thank You for finding the, cure to my infection of the dreaded "SVS" (Sloppy Vents Syndrome).😏 I have tried everything to find a cure, hitting the dash with fists, tape over the vent face (' course that kept the vent from working ) even to turning the stock EOM radio up loud ( That was worse than the vent rattle EOM speakers ya know) . All in all I had pretty much given up and then along comes you post-- Eureka! All I have to do is pull my dash out, fix the offensive little beggars and reinstall my dash---YEP easy pezzy🤪😵😮😁😁🤣

Seriously: good post, I'll get to mine someday because now I know how to fix 'em 👍👍👍
Old 12-06-2018, 02:25 PM
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XMas came early for the T100

Once again, RockAuto had an unbeatable deal on a front end refresh.

More to come!



Old 12-15-2018, 08:58 AM
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Front steering linkage rebuild.

Fastest way to get it done is to take the whole assembly out in one piece.

This also allows you to get some measurements from center to center on the ends so when you put it back together it’s not TOTALLY way out of alignment.

This should allow you to get down the road safely enough to get an alignment on it when it’s back together.



Old 12-15-2018, 11:32 AM
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Tie rod end assembly

These MOOG tie rod ends are way better than stock, plus they’re greasable.

I measured out the stock ends.

Driver side = 337mm
Pass side = 320mm

The different between the two ends being 17mm.

My thought process is to split the difference. (Add 8mm to the pass side and take away 8mm from the driver side)

A 8mm shift of the tie bar won’t even matter in the damper or stabilizer travel.

If it throws off the “center” on the steering wheel, I’ll just move the pitman arm a couple teeth to recenter everything at zero.

Then I can make the fine adjustments to the tie rods when I actually do the alignment.

But overall, I’m thinking the tie rods should be in the neighborhood of 328mm on each side from center to center.







Old 12-15-2018, 04:31 PM
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Interior fabric

Time to put in some work on the interior while the tie rod is at the powdercoater.

It took me a year to get this fabric. Already the most expensive part on the build, lol.

Fingers crossed that I still know how to run a sewing machine.

If it turns out like I envision it, the interior is going to be “next level”. Lol...




Old 12-16-2018, 05:27 AM
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Steering linkage assembled

Took a break from sewing the headliner.
Got the linkage assembled this AM.

Ready to go back in.





Old 12-16-2018, 07:10 AM
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Back to the headliner



Old 12-16-2018, 02:02 PM
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Talking

Well, I think that (new Moog stuff) looks real pretty. Now you should see a horse power increase by 10 or 20% .
Really do like the look of your new headliner material Should be "over the top" (of your head) when your done. OK I'll stop now.
Seriously: project is fantastic to date.👍
Old 12-19-2018, 04:57 PM
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The ugliest T100 photo contest

If this isn’t an angle, I don’t know what is...



Old 12-19-2018, 06:58 PM
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Originally Posted by 55reasons
If this isn’t an angle, I don’t know what is...
It looks good to me!



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