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-   Solid Axle Swaps, All Years (https://www.yotatech.com/forums/f152/)
-   -   Kycrawler's (low) SAS (https://www.yotatech.com/forums/f152/kycrawlers-low-sas-229380/)

KYcrawler 02-16-2011 06:23 PM


Originally Posted by 9164RUNNER (Post 51661714)
Nice build. Can't wait to do my runner! I wanna see some flex.......

Flex coming soon......I still have some things to do. I need to get an extended brake line for the rear, change fluids in the transfer cases, modify the front shock hoops and bolt up the front drive shaft. I did finish the rear shock set up and get the rock sliders on but I need to finish painting them. I'll post pics by the weekend.

KYcrawler 02-16-2011 06:38 PM


Originally Posted by Taxman13 (Post 51661735)
how much did it cost to do it all

$250 for the '85 axles ( had to buy both because the seller would not seperate)
$200 for the sky front hanger kit
$0 for the springs ( buddy went with 63" chevies)
$320 for the bilsteins
$55 for the ss braided front brake lines
$60 for the knuckle service kit
$180 for the high steer (craigslist)
$65 for the u bolt flip kit
$65 for the flat pitman arm
$20 for the steering box re-location kit
$65 for the shock hoops
total of $1340
-$250 for bj spacers, pro-comp shocks etc. from IFS lift
=$1090 give or take
Gotta pay to play.

KYcrawler 02-16-2011 06:57 PM

http://i951.photobucket.com/albums/a.../Iphone002.jpg
Home brew rear shock hoop
http://i951.photobucket.com/albums/a.../Iphone005.jpg
Ended up with more angle than I wanted (about 39-41*)
I'll get some pics of the rock sliders as soon as I get them painted.

87hillbillyoter 02-16-2011 07:11 PM

wow looks great man!

KYcrawler 02-17-2011 10:26 AM


Originally Posted by 87hillbillyoter (Post 51661810)
wow looks great man!

Thanks, it's been a fun process. Can't wait to see what it'll do

KYcrawler 02-21-2011 04:23 PM

No real action shots yet but some poser flex.....I don't have anything around here to max it out but there is about 2 1/2" of up travel and about 6" of down travel left.
http://i951.photobucket.com/albums/a...phone006-1.jpg
http://i951.photobucket.com/albums/a...phone008-1.jpg
http://i951.photobucket.com/albums/a.../Iphone007.jpg
I also got the sliders done over the weekend.
http://i951.photobucket.com/albums/a.../Iphone001.jpg

4Crawler 02-21-2011 08:43 PM


Originally Posted by scuba (Post 51656439)
You need square Ubolts under the drivers side.

These look like round.
I cant tell you how many SA's I've seen with round u bolts under there. Looks like a death trap.

:dj:

I actually prefer the round u-bolts on the front axle, both sides. I have seen too many of the square u-bolts snap under the front axle. And guess where they snap? Right at the square bend, that point is highly stressed and it'll let go.

What I do with the round bolts is to grind a slight groove into the leading and trailing corner of the axle gusset to hold the bolt in place and give it a more rounded place to sit. Works fine for me and have not had a single round u-bolt fail on my truck and I've been running the same set up front for about 12 years now (since I had a square one from AllPro fail on me):

http://www.4crawler.com/4x4/CheapTri...ch/Hydro04.jpg

scuba 02-21-2011 08:51 PM


Originally Posted by 4Crawler (Post 51665443)
I actually prefer the round u-bolts on the front axle, both sides. I have seen too many of the square u-bolts snap under the front axle. And guess where they snap? Right at the square bend, that point is highly stressed and it'll let go.

What I do with the round bolts is to grind a slight groove into the leading and trailing corner of the axle gusset to hold the bolt in place and give it a more rounded place to sit. Works fine for me and have not had a single round u-bolt fail on my truck and I've been running the same set up front for about 12 years now (since I had a square one from AllPro fail on me):

http://www.4crawler.com/4x4/CheapTri...ch/Hydro04.jpg

HUH. Thanks for the info 4Crawler! I might have to do that (grind grooves in the lower gusset) with my axle that I have sitting in my garage.
:great:



:dj:

VANCE164 02-21-2011 09:13 PM

I'm just curious did you do anything to the packs for RUF or did u just use them stock with the shackles?

4Crawler 02-21-2011 09:29 PM


Originally Posted by scuba (Post 51665447)
HUH. Thanks for the info 4Crawler! I might have to do that (grind grooves in the lower gusset) with my axle that I have sitting in my garage.
:great:



:dj:

Doesn't take a lot of grinding either, this is before:
http://www.4crawler.com/4x4/CheapTri...III/Faxle6.jpg

And after:
http://www.4crawler.com/Photos/104_pana/p1040278.jpg

I think it took 2 tries to get the grooves ground right, first time just ground a little where there were marks left from the u-bolts on the gusset. Then after a year or so, pulled them off and re-ground the grooves where you could again see the marks where the u-bolts sat in the grooves.

And that string hanging down has a magnet on the end to tip traffic light sensors which I have trouble with around town.

KYcrawler 02-22-2011 03:41 AM


Originally Posted by VANCE164 (Post 51665462)
I'm just curious did you do anything to the packs for RUF or did u just use them stock with the shackles?

Just a stock pack for now until I give it a shake down. I would like to get a feel for the pack before I just start adding random leafs. I assume I will need to add a leaf or two at some point. From what I can tell so far I have no clearance issues, but I'm not sure the stock pack will be stiff enough.

KYcrawler 02-22-2011 04:19 AM


Originally Posted by 4Crawler (Post 51665443)
I actually prefer the round u-bolts on the front axle, both sides. I have seen too many of the square u-bolts snap under the front axle. And guess where they snap? Right at the square bend, that point is highly stressed and it'll let go.

What I do with the round bolts is to grind a slight groove into the leading and trailing corner of the axle gusset to hold the bolt in place and give it a more rounded place to sit. Works fine for me and have not had a single round u-bolt fail on my truck and I've been running the same set up front for about 12 years now (since I had a square one from AllPro fail on me):

http://www.4crawler.com/4x4/CheapTri...ch/Hydro04.jpg

That is a pretty good idea. Now that you say it, I could see how the square bend could be a weak point. Thanks for the advice.

VANCE164 02-22-2011 09:05 AM

Thanks i thought I was just a stock pack but wasn't sure I'm going to be doing a RUF on an 82 in the near future and am just trying to get an idea of what to do with the packs and I like how yours sits. Nice build and thanks again

KYcrawler 02-22-2011 04:52 PM


Originally Posted by VANCE164 (Post 51665677)
Thanks i thought I was just a stock pack but wasn't sure I'm going to be doing a RUF on an 82 in the near future and am just trying to get an idea of what to do with the packs and I like how yours sits. Nice build and thanks again

Thanks man, I like the height myself. It turnned out exactly how I wanted it.....Low. I'll let ya know how it does on the trail as soon as I can. I'm hoping to get it out on the 6th at a local OHV park. I'll post pics later.

KYcrawler 03-07-2011 02:58 PM

Little fun from sunday
 
[youtube]http://i4.ytimg.com/vi/W4ca1OHkouM/default.jpg[/youtube]

Hope the video worked. It was MUDDY at the offroad park Sunday, so I really did'nt get to do a whole lot. All in all the truck did well and so far I am pleased with the swap so far.

KYcrawler 03-07-2011 02:59 PM

Guess it did'nt work..... I'll try again.

LGcrawler 03-09-2011 12:17 PM

nice vid! and the builds lookin sweet

VANCE164 03-09-2011 02:08 PM

Nice video and looks like it flexs well!

KYcrawler 03-09-2011 04:13 PM

Thanks guys, It rained from friday night through saturday and did'nt stop til about 4 in the a.m. sunday. I did'nt care for mud before and now I hate it. It was a childrens cancer run and I had not taken my truck out with the new mods yet, so I went anyway. At least the money went to a good cause and there were a lot of trucks, 4wheelers, buggys, side by sides, etc.


couple of pics.....

http://i951.photobucket.com/albums/a.../Iphone025.jpg
http://i951.photobucket.com/albums/a.../Iphone027.jpg
http://i951.photobucket.com/albums/a.../Iphone017.jpg


and a little flex.....

http://i951.photobucket.com/albums/a.../Iphone032.jpg
http://i951.photobucket.com/albums/a.../Iphone033.jpg


I still did'nt max it out or lift a tire, but like I said it was muddy and not a lot to crawl around on in the mud.

stock as possible 03-11-2011 08:10 AM

That does look really good for a stock pack up front. Are you having any interference/binding with the hi steer or drive shaft?


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