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Runs perfect!!.....heat soak.....won’t stay running

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Old 11-05-2018, 03:32 AM
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Originally Posted by scope103
... Fc to B+ should give 12v, as Fc (when the switch is closed) is at ground.
Originally Posted by bensyota

okay I got this and will test tomorow. But does the reading I got above not have a tell sign of anything? I mean when it’s in problem mode I’m still reading 12vdc coming off Fc and not transferring to fuel pump?
If you get a non zero voltage reading between B+ and FC, this means the switch is closed (working) and the COR should have activated the pump.

Last edited by Co_94_PU; 11-05-2018 at 03:52 AM.
Old 11-05-2018, 05:05 AM
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Originally Posted by bensyota
OKAY GUYS!!! This might show fault here! So with the truck cold, ign to ON and testing leads going into relay. Leads are reading 11vdc off of b+ to ground and 11vdc off of Fp to ground. With truck running it’s reading 13vdc b+ To ground and 13vdc Fp to ground.

Now!!! I duplicated the issue. Started it while bogging and getting ready to die. The read was b+ 12vdc to ground and 12vdc Fc to ground!...
This suggests a problem in the VAF circuit. With air flow, the Fc pin is grounded (and should read about 0v). When the switch opens (or a wire jiggles loose), there is no connection to ground and you're reading battery voltage through the coil of the COR, through the EFI relay, through the EFI fuse. (Without a ground at Fc, there is no current through the COR coil and it opens.)

Just so you know, 11v is pretty low. You should be getting very close to battery voltage, which should be close to 12.6v key-on, 13.1v running (both temperature dependent). As a sanity check, put your meter leads directly on the battery with key-off. If you're getting close to 11v, either the battery is VERY discharged (but probably not, as you're able to start it), or your meter is off.

Just to repeat: it looks like you have an open in the Fc CIRCUIT. This could be a loose connector, a broken wire, or the switch in the VAF. Don't start replacing expensive components (VAF?) that have already passed a diagnostic test.
Old 11-05-2018, 03:05 PM
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Originally Posted by scope103
Just so you know, 11v is pretty low. You should be getting very close to battery voltage, which should be close to 12.6v key-on, 13.1v running (both temperature dependent). As a sanity check, put your meter leads directly on the battery with key-off. If you're getting close to 11v, either the battery is VERY discharged (but probably not, as you're able to start it), or your meter is off.

Just to repeat: it looks like you have an open in the Fc CIRCUIT. This could be a loose connector, a broken wire, or the switch in the VAF. Don't start replacing expensive components (VAF?) that have already passed a diagnostic test.
thank you. This was more of the answer I was looking for. I am definitely not going to throw any more parts at it. I just probed the battery and I’m getting 12.6vdc with engine off.

Maybe take the plate off the AFM and see if their is any loose connections?
Old 11-08-2018, 06:37 PM
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Originally Posted by scope103
Just to repeat: it looks like you have an open in the Fc CIRCUIT. This could be a loose connector, a broken wire, or the switch in the VAF. Don't start replacing expensive components (VAF?) that have already passed a diagnostic test.
Is their a way for me to test the VAF switch independently?
Old 11-08-2018, 07:22 PM
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It seems that Scope103 and Co_94_PU have things pretty well covered, but I did not see what vehicle you are working on. I can probably safely assume that it is a Toyota Truck from 1985-1995 with fuel injection, but what engine?

The Air Flow Meter fuel pump switch testing should be in the same test procedure as testing the rest of the Air Flow Meter. I will double check that the test procedure is not elsewhere in the manual.

Old 11-09-2018, 03:21 AM
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Originally Posted by bensyota

Is their a way for me to test the VAF switch independently?
Thought you had already done this, looking into the vafm socket the left two pins should switch to closed when you move the vane open.
Old 11-09-2018, 05:37 AM
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Originally Posted by bensyota
Is their a way for me to test the VAF switch independently?
As CO_94_PU says. But here's the manual if drawings help: http://web.archive.org/web/201003261...92volumeai.pdf
Old 01-14-2019, 12:41 PM
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Update. I went to clean afm a while ago and did the stupid act of pulling the 2 screws off the side and pulling the connector off. In return breakin the solder joints. Well that’s fixed as of TODAY. BUT this whole time Iv been cruising around with a jumper between Fp and b+ in the diagnostic port. Well for the first time the OTHER night it wouldn’t start even with that in. Today after working on it and soldering connections it started up and ran fine. I let it idle for about 20 min to see if it would stall. It didn’t so I shut it off. Went back 5 min later and it started but idled low. Shut it off and waited about 15-20 min and it won’t start. Won’t even start with the jumper in again. Pulled coil pack wire and it’s getting spark and pulled banjo at fuel rail and gas spitting out. I’m thinking vapor lock? How can I test this and what is a way around it? Unfortunately this problem is still haunting me. All the resistance checks are good

Last edited by bensyota; 01-14-2019 at 12:42 PM.
Old 01-15-2019, 11:42 AM
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Okay im confused!! Im currently trying to test fuel
pressure. Hook gauge up at driver side fuel rail. It’s reading zero. Got a rent a kit from Autozone. Seen nipple was bent in my adapter. Replaced it with another. Still reading zero. Truck is starting because it’s cold and im not letting it run. Bring gauge over to air compressor and blow air through it. The gauge does work! With the ignition to on I took the gauge off but left the adapter on with the nipple. I pushed in the nipple and no gas is coming out. Isn’t the line supposed to be pressurized with ignition key on? I jumped b+ and Fp in diagnostic port and then push nipple in and gas comes out. Doesn’t seem that strong but it does. When I start the truck and jump the fuel pump with the gauge connected it still reads zero!! WTH is going on here.
Old 01-15-2019, 03:00 PM
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your pump is junk.
Old 01-15-2019, 03:12 PM
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Originally Posted by bensyota
... Pulled coil pack wire and it’s getting spark and pulled banjo at fuel rail and gas spitting out. I’m thinking vapor lock?

How can I test this and what is a way around it?

Unfortunately this problem is still haunting me. All the resistance checks are good
Firstly this is a modern EFI system with a fuel return line to the tank. This means it's not really susceptible to vapor lock, any bubbles of "air/gas" get pushed back into the tank. Secondly, what model year is this does it have the fuel pulse damper, there is a screw on this which protrudes when the system is pressurized it's a quick touch test to know if there is pressure and the pump is/was running. Every time you open that connection and don't replace the crush washers you are risking a fuel leak in the engine bay. Remember it's not just your life one the line and your passengers but fellow motorists, good samaritons, and first responders (aka me, and my family also). The "right thing" to do is pull the CSI out of the intake and leave it attached to the fuel line, you can also check the flow in the return line.


Bottom line you don't have vapor lock, you might have an air fuel mixture issue which is a sensor issue or pumping problem.

Originally Posted by bensyota
Okay im confused!! Im currently trying to test fuel
pressure. Hook gauge up at driver side fuel rail. It’s reading zero. Got a rent a kit from Autozone. Seen nipple was bent in my adapter. Replaced it with another. Still reading zero. Truck is starting because it’s cold and im not letting it run. Bring gauge over to air compressor and blow air through it. The gauge does work! With the ignition to on I took the gauge off but left the adapter on with the nipple. I pushed in the nipple and no gas is coming out. Isn’t the line supposed to be pressurized with ignition key on? I jumped b+ and Fp in diagnostic port and then push nipple in and gas comes out. Doesn’t seem that strong but it does. When I start the truck and jump the fuel pump with the gauge connected it still reads zero!! WTH is going on here.
Show us what you got from Autozone and how it was attached.

The system does not preform a pre run pressurization like some other makes and models. The pump only runs if there is airflow and for a short duration after the key is placed into the start position.

You have a gauge that works but isn't reading the system pressure, maybe a device issue.. What scale does this guage read?

Low fuel pressure could be various things such as, low battery voltage, low voltage at the pump due to voltage drop or bad ground path, crushed supply lines, clogged prefilter (pump sock), closed fuel filter, a bad pressure regulator, and finally just a worn out pump.
Old 01-15-2019, 03:13 PM
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Originally Posted by wallytoo
your pump is junk.
why would you say that?

update! I Got the gauge to work. Even though it was rigged and dripping gas at connection. It read fine during idle and psi went up to service spec when I pulled FPR vacuum hose. But im getting 0 pressure when the ignition is turned to ON and truck not running?
Old 01-15-2019, 03:20 PM
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Originally Posted by bensyota

why would you say that?

update! I Got the gauge to work. Even though it was rigged and dripping gas at connection. It read fine during idle and psi went up to service spec when I pulled FPR vacuum hose. But im getting 0 pressure when the ignition is turned to ON and truck not running?
See above its not supposed to have pressure. Unless the pump is running or was recently ran, o don't recall the spec off hand but it's something like 30psi for atleast five minutes after the system.was pressurized.. If you have appropriate pressure when the pump is running, and it changes as described in the manual when the pressure regulator vacuum is changed, you want to run the "clamp test" on the return line if you don't have very high pressure readings or it drops to zero as soon or very shortly after the pump jumper is removed... You have a fuel pump failure, there is a check valve in the pump and this will stick open if the prefilter is trashed allowing debris thru another side effect of that is lower fuel pressure/volume..
Old 01-15-2019, 03:29 PM
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Originally Posted by Co_94_PU
This means it's not really susceptible to vapor lock, any bubbles of "air/gas" get pushed back into the tank. Secondly, what model year is this does it have the fuel pulse damper, there is a screw on this which protrudes when the system is pressurized it's a quick touch test to know if there is pressure and the pump is/was running. Every time you open that connection and don't replace the crush washers you are risking a fuel leak in the engine bay. The "right thing" to do is pull the CSI out of the intake and leave it attached to the fuel line, you can also check the flow in the return line.


Bottom line you don't have vapor lock, you might have an air fuel mixture issue which is a sensor issue or pumping problem.



Show us what you got from Autozone and how it was attached.

The system does not preform a pre run pressurization like some other makes and models. The pump only runs if there is airflow and for a short duration after the key is placed into the start position.

You have a gauge that works but isn't reading the system pressure, maybe a device issue.. What scale does this guage read?

Low fuel pressure could be various things such as, low battery voltage, low voltage at the pump due to voltage drop or bad ground path, crushed supply lines, clogged prefilter (pump sock), closed fuel filter, a bad pressure regulator, and finally just a worn out pump.
When I originally broke loose the banjo it had A LOT of built up pressure. (There was also a lot of air that came out.) It’s a 93 3.0.not sure where this damper is but I would like to know. I didn’t know about the non pre run pressure. Thank you. That makes me feel better. Just don’t know why manual says it should have pressure with key on or maybe that was with pumped jumped at diagnostic port. I did have a rag catching all fuel drips. I appreciate the safety concerns and know about not reusing the crush washers. I have the permanent gauge setup hopefully coming tomorow in the mail. I ordered it all from summit today. Just hope the gauge itself is of good quality. I got the test gauge to work today. It was a mess and a confusing explanation but we will leave it at that. So for now doing the quick test tonight after getting the gauge to work I’m temporarily stating the fuel pressure is okay. I want to run the truck around or let it idle for 20 min or so and see what it reads after that. It was slightly leaking so the holding pressure after shut off was out of the question. I will study more of the fuel pressure once parts come in tomorow hopefully and set that up. But I’m going to move onto distributor. I have countless ppl telling me to just change it out. Although I will never without testing. This issue has happened to me on other vehicles and other ppls as well. Ended up being there dizzy overheating. I will check all resistances tomorrow and go from there.
Old 01-15-2019, 03:34 PM
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Originally Posted by Co_94_PU
See above its not supposed to have pressure. Unless the pump is running or was recently ran, o don't recall the spec off hand but it's something like 30psi for atleast five minutes after the system.was pressurized.. If you have appropriate pressure when the pump is running, and it changes as described in the manual when the pressure regulator vacuum is changed, you want to run the "clamp test" on the return line if you don't have very high pressure readings or it drops to zero as soon or very shortly after the pump jumper is removed... You have a fuel pump failure, there is a check valve in the pump and this will stick open if the prefilter is trashed allowing debris thru another side effect of that is lower fuel pressure/volume..
I believe it said 21 psi for 5 minutes after. Can you explain this pinching method or where do I find it. Truck running, not running, pump jumped or not jumped? Thank you
Old 01-16-2019, 07:46 AM
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Checked dizzy, primary and secondary coil resistance. Everything checked out fine. One thing that was questionable was the air gap between the rotor and pickup coil projection. The thicker part of the allowance didn’t fit? Also had some scum inside dizzy cap? Trying to post a pic but I haven’t in forever that I forget how to. Okay got pic to post. Have no idea how haha. Anyway im letting my truck run currently for a while and going to duplicate issue then check resistances again.

UPDATE!!.... I duplicated the issue and retested the distributor pickup coil. I’m getting no resistance between NE and G-. I have to readjust probes and I get a split sec of resistance and the goes to open circuit. Other test points are solid. And I didn’t get this under cold conditions. Haha so what exactly does this mean? No spark? Tested the primary and secondary again and they were fine. Again my meter isn’t good enough to go so low for the primary but it’s reading resistance. Manuel says to get a new dizzy of this occurs. Should I go that route? Who sells a Denso dizzy?

Update again. I keep going out checking resistance between NE and G- every 10 minutes or so. Every time I get a resistance reading that last a little longer than the last time. It will hold a reading for about 3 seconds right now before going to infinite. Seems like its cooling and working it’s a way to a normal state.

Last edited by bensyota; 01-16-2019 at 10:02 AM.
Old 01-17-2019, 08:50 AM
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Installed permanent fuel pressure gauge! Works great! Has anybody ran into the problem of the original crush washers that come with banjo fitting are too big and spray fuel everywhere!!! Ughhhh just used original for now. Not leaking anywhere. Fuel pressure is fine. I love this mod. Getting ready to go pick up new dizzy and see if it is the solution to my problem. Fingers crossed🤞🏼Untitled 1https://drive.google.com/file/d/1Y9U3gmYktDtEIr-wfjG0lgXkKMbLyIfx/view?usp=

update: still have the same problem. Check resistance between the two terminals on the good dizzy and it’s foing the same thing. It must just be normal? I fired it with ether. It started and ran. At first it was running with fuel pressure around 24 psi. Then it made its way to about 31psi. When I shut the truck off it jumps to almost 40 and sits there. Why would it jump when the truck is shut off

Last edited by bensyota; 01-17-2019 at 08:42 PM.
Old 01-19-2019, 11:08 AM
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Originally Posted by bensyota
Installed permanent fuel pressure gauge! Works great! Has anybody ran into the problem of the original crush washers that come with banjo fitting are too big and spray fuel everywhere!!! Ughhhh just used original for now. Not leaking anywhere. Fuel pressure is fine. I love this mod. Getting ready to go pick up new dizzy and see if it is the solution to my problem. Fingers crossed🤞🏼Untitled 1https://drive.google.com/file/d/1Y9U3gmYktDtEIr-wfjG0lgXkKMbLyIfx/view?usp=

update: still have the same problem. Check resistance between the two terminals on the good dizzy and it’s foing the same thing. It must just be normal? I fired it with ether. It started and ran. At first it was running with fuel pressure around 24 psi. Then it made its way to about 31psi. When I shut the truck off it jumps to almost 40 and sits there. Why would it jump when the truck is shut off
why does it jump to higher pressure?
The injectors stopped firing, and vacuum was removed from the fuel pressure regulator. Mostly the last part if everything is working correctly the injectors firing should only cause a small oscillation which is what the damper was intended to handle..
Pretty sure 24 is way below spec, does it do this consistently, does it only happens when cranking or can you replicate it with manually turning in the fuel pump via the diagnostics port. This could be a bad pump, gunk in the tank line or filter, or just a byproduct of cranking vacuum applied to the fuel pressure regulator.

Did you do the volume test on the fuel pump? (Pull return line, plump return into a large soda pop bottle, run the pump for sixty seconds, mark the bottle with a marker, dispose of fuel, fill bottle to line from a measuring cup or graduated cylinder)
You should have about 500cc/ml a minute.

Did you check the FPU (fuel pressure up) system? This is intended to give more fuel pressure on hot/warm starts. It functions by disconnecting the regulator from the vacuum. (Follow the vacuum line on the regulator and it will lead to a vacuum switch, this is the FPU-VSV, disconnect it's electrical determine if the ECU is commanding it to switch when the engine is in the hot start condition.. Engine warmed up, key off, volt meter to each side of this connector. When you set the key to START, you should see battery voltage on the meter. ) There is also a thermal switch in this system, we can cover that later if needed cause I don't want to go dig out the specs and diagrams right now.

Check the "health" of the fuel pump, does it supply adequate pressure in a timely manner? (Get a pair of flat jaw vice grips cover the jaws with sections of hose, they actually make a smooth jawed tool for this, and clamp off the return line from the regulator, now momentarily power on the fuel pump at the diagnostics port and note the system pressure. I do not recall the spec when the fuel pumps internal bypass opens, but it is substantially higher than the mid thirties listed as the fuel pressure spec from the FSM.)
Old 01-19-2019, 11:09 AM
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Ps

Crush washers.. You didn't crush them, put the on in the wrong order, or got the wrong part.
Old 01-20-2019, 05:24 PM
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Okay I was on vacation all week and was able to mess around with it. I will run these tests next weekend for sure. Thank you again.

After cleaning dizzy contacts and temps being in the teens, I actually couldn’t duplicate the problem again recently. I’ll wait for a warmer day and try again.

i did pull vac line to vsv when issue occurred and it didn’t make a difference. I was going to pull csi and see if it activated under warm start and also check time switch for it.

Last edited by bensyota; 01-21-2019 at 03:44 AM.


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