Notices
86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS
Sponsored by:
Sponsored by: DashLynx

91 Pickup 4x4 not working

Thread Tools
 
Search this Thread
 
Old 11-09-2014, 09:06 AM
  #1  
Registered User
Thread Starter
 
beensoko's Avatar
 
Join Date: Nov 2011
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
91 Pickup 4x4 not working

Hi all,

I have a 91 yota pickup that runs great. When I fixed up the truck a few years ago I had to hook up the vacuum lines to fix the 4x4, then it worked great for about a year. It has since died, no warning or symptoms... It just died. I have checked all the vacuum lines and everything looks good, but I cant get it working. What are some common problems that disable the 4x4?

I need ideas!!!

Many thanks!
Old 11-09-2014, 09:38 AM
  #2  
Registered User
 
Gevo's Avatar
 
Join Date: Sep 2013
Posts: 1,631
Received 109 Likes on 67 Posts
There is this relay under the dash that says "fuel cut relay" on it. No joke, it is for the 4x4 system. Check to see if it is working. I'm sure you can find the procedures to test it somewhere on the net. If the relay works, then what I would do is put the front end on jacks, unplug the vacuum hoses and put a vacuum pressure in each one (it worked with my mouth for me) and have someone see if the differential locks. You should be seeing the drive shaft to the transfer case spin if it locks. If the first vacuum line doesn't work, try the other incase it was backwards. If you have any trouble here, you may have a mechanical issue in the auto hub area. Just open it up and clean it out.

Last edited by Gevo; 11-10-2014 at 11:27 AM.
Old 11-10-2014, 10:34 AM
  #3  
RJR
Registered User
 
RJR's Avatar
 
Join Date: Jul 2012
Location: Northern Colorado
Posts: 1,776
Likes: 0
Received 109 Likes on 81 Posts
Originally Posted by Gevo
THere is this relay under the dash that says "fuel cut relay" on it. No joke, it is for the 4x4 system.
Mine says "Horn Relay" on it. I guess they just grab whatever's on the shelf that day.

Gevo's advice is spot on.
Old 11-10-2014, 10:37 AM
  #4  
Registered User
Thread Starter
 
beensoko's Avatar
 
Join Date: Nov 2011
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
I can hear the relay switch when I change the transfer case into 4x4.... So I don't think that's the issue. But I will still pull it and check then report back. Thanks for suggestions.
Old 11-11-2014, 06:23 PM
  #5  
Registered User
 
Punchy's Avatar
 
Join Date: May 2012
Location: 91765
Posts: 591
Likes: 0
Received 0 Likes on 0 Posts
Are the relays in the engine compartment passenger fender clicking When putting into 4wd?


The hoses run through the fender wall to a vacuum holding tank then down to the diff.
Old 11-21-2014, 01:59 PM
  #6  
Registered User
Thread Starter
 
beensoko's Avatar
 
Join Date: Nov 2011
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
No luck yet. I've checked all the hoses and they look good.

Regarding the 2 vacuum switches near the fuse box on the passenger side engine compartment.

When my transfer case is in 2 hi the red plug has 14V and the blue has 0V. When in 4x4 the red has 0v and blue has 0v.

Can anyone confirm this is problem? Thanks!
Old 11-21-2014, 02:15 PM
  #7  
Registered User
Thread Starter
 
beensoko's Avatar
 
Join Date: Nov 2011
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Also,

What is the ~4" vacuum hose on the top passenger side of the transmission/transfer case for?
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Dharris1986
86-95 Trucks & 4Runners (Build-Up Section)
28
04-17-2017 03:34 PM
Dylan199119
86-95 Trucks & 4Runners
3
06-25-2015 09:54 PM
bprice0077
86-95 Trucks & 4Runners
2
06-25-2015 07:36 AM
gog1968
Newbie Tech Section
2
06-22-2015 05:55 AM



Quick Reply: 91 Pickup 4x4 not working



All times are GMT -8. The time now is 04:02 AM.