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'87 PS Pump Leak Somewhere

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Old 04-17-2017, 09:53 AM
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'87 PS Pump Leak Somewhere

Hi, I have a somewhat slow leak in my '87s PS pump I just got from TX. Pics below. Think it is a pump/gearbox issue or one of the lines?
Attached Thumbnails '87 PS Pump Leak Somewhere-img_1383.jpg   '87 PS Pump Leak Somewhere-img_1386.jpg   '87 PS Pump Leak Somewhere-img_1395.jpg   '87 PS Pump Leak Somewhere-img_1397.jpg   '87 PS Pump Leak Somewhere-img_1401.jpg  

'87 PS Pump Leak Somewhere-img_1408.jpg   '87 PS Pump Leak Somewhere-img_1409.jpg  
Old 04-17-2017, 10:11 AM
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All your pictures are of the gearbox, not the pump. The pump is mounted on the engine with a pulley on the front. In my experience the input seal goes bad before the sector shaft seal (output seal or the seal above the pitman arm). It is possible that the lines are leaking where they connect to the gearbox but that is less likely, those flared fittings are a good type of connection. I would suggest spraying the whole thing down with some brake parts cleaner to get rid of the mess then drive around and check it often to see where the oil starts coming out of.
Old 04-17-2017, 11:14 AM
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Originally Posted by arlindsay1992
All your pictures are of the gearbox, not the pump. The pump is mounted on the engine with a pulley on the front. In my experience the input seal goes bad before the sector shaft seal (output seal or the seal above the pitman arm). It is possible that the lines are leaking where they connect to the gearbox but that is less likely, those flared fittings are a good type of connection. I would suggest spraying the whole thing down with some brake parts cleaner to get rid of the mess then drive around and check it often to see where the oil starts coming out of.
Thanks. I'll do that today and report back. Appreciate the help.
Old 04-18-2017, 06:29 PM
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Originally Posted by arlindsay1992
All your pictures are of the gearbox, not the pump. The pump is mounted on the engine with a pulley on the front. In my experience the input seal goes bad before the sector shaft seal (output seal or the seal above the pitman arm). It is possible that the lines are leaking where they connect to the gearbox but that is less likely, those flared fittings are a good type of connection. I would suggest spraying the whole thing down with some brake parts cleaner to get rid of the mess then drive around and check it often to see where the oil starts coming out of.
Ok I cleaned the gearbox pretty well and I think the output seal above the pitman arm is where the leak is occurring. But I'm not 100% sure. Do these new pics help anyone pinpoint the problem?

if not, I can jack it up this weekend and turn the wheels while watching to see if I can hone in more.

Any ideas based on these these new pics?
Attached Thumbnails '87 PS Pump Leak Somewhere-img_1508.jpg   '87 PS Pump Leak Somewhere-img_1509.jpg   '87 PS Pump Leak Somewhere-img_1510.jpg   '87 PS Pump Leak Somewhere-img_1511.jpg   '87 PS Pump Leak Somewhere-img_1512.jpg  

'87 PS Pump Leak Somewhere-img_1513.jpg  
Old 04-18-2017, 09:01 PM
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If it is running down the front, the little washer between the adjustment nut can leak.
Old 04-18-2017, 09:46 PM
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It's the input seal. Look at your second picture. Leaking at the back, running down the gearbox, and finding it's way down toward the pitman arm. If it were leaking at the output seal, the oil would run down the splines and you would see your drip on the pitman arm and not the gearbox housing. You can even see a drip at the front of the gearbox in that picture.
Old 04-19-2017, 06:24 AM
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Originally Posted by Charchee
It's the input seal. Look at your second picture. Leaking at the back, running down the gearbox, and finding it's way down toward the pitman arm. If it were leaking at the output seal, the oil would run down the splines and you would see your drip on the pitman arm and not the gearbox housing. You can even see a drip at the front of the gearbox in that picture.
Great. I'll do some searching and see if I can find a thread on how to fix the input seal. THANK YOU!
Old 05-09-2017, 07:02 AM
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Help?

Alright, 4 bolts...2 lines... and 4hrs later and I'm stuck.
Here's what I've done:
1) Removed 4 Bolts from control valve assembly - easy
2) Tried to remove two PS fittings - impossible with a wrench. Had to go buy a 17mm crows foot wrench and use my 1/2" breaker bar and lots of PB Blaster. Regardless, 1.5 hrs later and the fittings are off
3) Tried to pull the control valve assembly off - no way its sliding off the shaft
4) Loosened steering shaft at firewall to create room - still nowhere close to enough space to pull control valve assembly off the shaft
5) Loosened two bolts in the middle of the steering shaft with the two pongs - now its loose

But the control valve assembly still won't come off. Pic below.

Four questions:
1) How do I get this off? Is there a hidden c-clip in there? Or is brute force the answer?

2) Do I need to be marking the position of any of these shafts or will lining the steerjng wheel back up be easy later? Doubt marking position makes sense since the wheels are on the ground and the steering wheel is straight (with everything disconnected in-between), but wanted to make sure.

3) Do I need to somehow drain all PS fluid with engine on to make sure it is all out? I read something about running the engine and disconnecting the return line from reservoir to fully drain system?

4) Once I get it all back together, how do I bleed the PS system?

Help?
Attached Thumbnails '87 PS Pump Leak Somewhere-img_1673.jpg   '87 PS Pump Leak Somewhere-img_1675.jpg   '87 PS Pump Leak Somewhere-img_1676.jpg  

Last edited by Charles4x4; 05-09-2017 at 09:38 AM.
Old 05-09-2017, 09:38 AM
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I can pull up the FSM tonight if needed. Any quick help in the interim.
Old 05-09-2017, 12:25 PM
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Per the FSM, looks like k need to mark and then disconnect the U Joint completely (it's probably rusted on) and then remove the lock nut and I should be able to see the o-ring where the leak is likely occurring.

Also, I do need to run engine to flush system. Then bleed the system per the FSM.
Attached Thumbnails '87 PS Pump Leak Somewhere-img_1677.jpg  
Old 05-09-2017, 01:01 PM
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Is this the only O-Ring that needs to be replaced? Anyone have a Napa part number?
Attached Thumbnails '87 PS Pump Leak Somewhere-img_1678.jpg   '87 PS Pump Leak Somewhere-img_1679.jpg   '87 PS Pump Leak Somewhere-img_1680.jpg  
Old 05-09-2017, 05:38 PM
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Doesn't look like an o ring to me. Looks like a purpose built seal.

Might have to go to Toyota, or to a box rebuild kit
Old 05-09-2017, 06:24 PM
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They have them at Napa - NOS7007 or Advanced - 370025A
Old 05-09-2017, 07:37 PM
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Your Advanced- 370025A number is NOT the correct seal, for sure. That number is for a much larger seal.

The NAPA-NOS7007 might be correct. I'll put the caliper to an early IFS box I've got apart tomorrow. I could use one or two of these seals myself

Thanx Charles4x4
Old 05-10-2017, 04:51 AM
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Originally Posted by millball
Your Advanced- 370025A number is NOT the correct seal, for sure. That number is for a much larger seal.

The NAPA-NOS7007 might be correct. I'll put the caliper to an early IFS box I've got apart tomorrow. I could use one or two of these seals myself

Thanx Charles4x4
Good to know. Napa had the measurements on NOS7007 if needed. I'm going to order the Napa one today (3-days shipping).



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