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Old 02-18-2007, 10:45 PM   #1 (permalink)
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Drilling new grommets through firewall

I installed three grommets in my firewall today and I'm very pleased with how they turned out. Thanks to Bob and WATRD for answering questions.

I disconnected as many hoses from my charcoal canister as I could and pulled it out of the way and tied it off. There was one hose I could not budge so I just made due. It worked out fine.


Here's the charcoal canister tied up.



I stuck my head under the dash and realized the Toyota is so smart, they actually have a pre-cut section in the insulation ready for this job!



I finished cutting it out and had a perfect spot for three water tight grommets.


I used the uni-bit that I specifically purchased from Amazon for this job and it worked great! ($20 if you can believe it!)



Here is the first hole.



Here's after the third hole.



All three installed.



Here's how the look from the inside.



I put a rubber O-ring on the outside between the grommet flange and the firewall. These things are waterproof

I'll start wiring my projects tomorrow and post more updates.

Erich
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Old 02-18-2007, 11:07 PM   #2 (permalink)
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looks good
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Old 02-18-2007, 11:24 PM   #3 (permalink)
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Nice.


I've got about 47 wires squeezing through the one firewall grommet on my truck haha
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Old 02-18-2007, 11:32 PM   #4 (permalink)
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looks good
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Nice.


I've got about 47 wires squeezing through the one firewall grommet on my truck haha
Thanks

I was gunna go that same route but I didn't think I could fit a couple of 4 gauge wires through it without risking constant leaks. I found the grommets on McMaster-Car (although I know Parts Express sells them too) at the same time finding the grommet with the 6 holes, and decided to go that route.

By the way, you save SERSIOUS cash by ordering them from McMaster-Car, they are literally 1/4 the price comparted to Crutchfield, Parts Express, etc

Erich
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Old 02-19-2007, 04:24 AM   #5 (permalink)
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thanks for posting this...now i know where i'll drill mine.
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Old 02-19-2007, 06:35 AM   #6 (permalink)
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lookin good. us MT guys are SOL on doing it that way
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Old 02-19-2007, 07:27 PM   #7 (permalink)
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lookin good. us MT guys are SOL on doing it that way
Ahhh, yeah, it makes sense your clutch pedal is right there. Bummer

But then again, you have a manual, so you're already ahead

Erich
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Old 02-19-2007, 07:29 PM   #8 (permalink)
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ive got about 47 wires going through an existing grommet too. gets harder and ahrder to squeeze wires through every time!
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