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Old 06-27-2009, 06:44 PM   #1 (permalink)
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Volcom's new roll cage

Aaron brought his 4runner up for a MUCH NEEDED cage. He had been wheeling it with no cage for a couple years. I offered to help him out with one.

The rear is pretty much done except for a couple more gussets to be added. We'll be finishing off the rest tomorrow.













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Old 06-27-2009, 06:48 PM   #2 (permalink)
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Nice work!
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Old 06-27-2009, 06:52 PM   #3 (permalink)
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Dude, I want one!!!!
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Old 06-27-2009, 07:12 PM   #4 (permalink)
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So is it just welded to the body sheetmetal..?

I know your better then that scotty tell me it goes to the frame..

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Old 06-27-2009, 07:24 PM   #5 (permalink)
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So is it just welded to the body sheetmetal..?

I know your better then that scotty tell me it goes to the frame..

On a 1st gen 4runner, there is no possible way for a cage to punch through the floor. Six of the 8 mounts in this cage are directly above the body mounts. Its impossible for it to punch, so no frame tie-in is needed. In all honesty, a frame tie-in is useless on a rig like this.
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Old 06-27-2009, 07:27 PM   #6 (permalink)
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Nice.

Welding in shorts. I made the mistake of doing that a couple weeks ago and got a nice "sunburn" as a result, not to mention a worthless pair of socks.

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Old 06-27-2009, 07:27 PM   #7 (permalink)
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Well then I digress.


Looks good Scotty !!




Oh, If I was anywhere near colorado, I would buy that taco bumper and have you install it, Im soo scared of cutting off my frame..



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Old 06-27-2009, 07:33 PM   #8 (permalink)
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Nice.

Welding in shorts. I made the mistake of doing that a couple weeks ago and got a nice "sunburn" as a result, not to mention a worthless pair of socks.

Bro, it was 90+ degrees in my shop today. wearing pants is NOT an option. Hell, I usually where flip flops on the weekends. Besides I don't burn, I just leather up...........
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Old 06-27-2009, 07:34 PM   #9 (permalink)
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Well then I digress.


Looks good Scotty !!




Oh, If I was anywhere near colorado, I would buy that taco bumper and have you install it, Im soo scared of cutting off my frame..



Take a vacation, and I'll hook it up!
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Old 06-27-2009, 07:35 PM   #10 (permalink)
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Quote:
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Bro, it was 90+ degrees in my shop today. wearing pants is NOT an option. Hell, I usually where flip flops on the weekends. Besides I don't burn, I just leather up...........
Check the weather channel for ALABAMA the past month. 90s is cool weather.

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Old 06-27-2009, 07:37 PM   #11 (permalink)
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Quote:
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wearing pants is NOT an option
That looks like signature material for someone to me.

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Old 06-27-2009, 07:39 PM   #12 (permalink)
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Quote:
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That looks like signature material for someone to me.

Have at it.
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Old 06-27-2009, 07:40 PM   #13 (permalink)
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Old 06-27-2009, 07:49 PM   #14 (permalink)
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nice work! looks great. you know... ive been wheeling dangerously with no lockers.. think you could hook me up
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Old 06-27-2009, 09:55 PM   #15 (permalink)
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Take a vacation, and I'll hook it up!
Dude I so would, Im actually going to Tejas in a week, But I wont have money for the side trip or the bumper/install..

Do you take metal shavings as payment ?



K back on topic.



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Old 06-28-2009, 07:52 PM   #16 (permalink)
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Finished it today































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Old 06-28-2009, 08:34 PM   #17 (permalink)
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Looks awesome Scotty!!
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Old 06-28-2009, 08:37 PM   #18 (permalink)
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I second that !!


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Old 06-29-2009, 06:43 AM   #19 (permalink)
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The cage turned out great.. I enjoyed being able to watch Scotty in action and lend a helping hand ever once and a while.
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Old 06-30-2009, 11:49 AM   #20 (permalink)
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Big thanks goes out to Scotty at Addicted Off Road for the cage! And a big thanks to CUbuff4Runner and E_ROCK for the help. I'm so impressed with Scotty's detail to bending and notching tube! He makes it look easy. I'll get the rest of it painted soon and post some more pics!

I also can't wait to install Addicted's front tube bumper!
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Let them puppies BREATHE!
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Old 06-30-2009, 12:49 PM   #21 (permalink)
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Volcom:
With the kind of wheeling I had seen pictures of you doing I figured you already had a cage

Scotty: as always your work is outstanding. Very tight to the body/interior, losing a minimum amount of interior space I like what you did with the center mounted "Oh Poop" handle. Gives someone a great hand hold but it is not out in front to whack a head on in a sudden stop.
I think I may borrow that idea and PM the guy doing my Trekker cage

edit: curious what the little red thing was on one of the left side bars (above back seat)?
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Old 06-30-2009, 01:19 PM   #22 (permalink)
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Why dont you come on out and help me with mine now Looks good

And you both with your 90+ weather... Keep it out there! I cant take the sun execpt what it brings out or should I say off of the ladies
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Old 06-30-2009, 10:23 PM   #23 (permalink)
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Volcom:
With the kind of wheeling I had seen pictures of you doing I figured you already had a cage

edit: curious what the little red thing was on one of the left side bars (above back seat)?
Yup, no cage. Not the smartest decision I've made. Glad I wasn't hurt over the last 3 years of wheeling without any type of cage. I wouldn't recommend it.

That little red thing is a little notch tool to mark where the notches need to go on the tube. We actually didn't use it but somehow made it's way on the cage
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Quote:
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Let them puppies BREATHE!
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Old 07-01-2009, 09:48 PM   #24 (permalink)
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More cage pictures!


CU BUFF 4Runner wire wheeling the welds before paint


We also cleaned up the floor with the wire wheel to get ready for some DIY Herculiner bed liner.


Dash speader bar just barely cuts off the bottom portion of the guages.


A pillar floor mount. All the floor mounts are .25" x 5" steel plate.


B pillar floor plate. We tucked the B pillar hoop back to maximize space to get into the rear seats.


C pillar mounts on top of the tubs to clear the big tires.


Dash speader bar and an awesome grab handle.


All the triangle tube gussets came out perfect!






Rear view of the cage and the D pillar floor mounts.


With the tailgate closed.
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Quote:
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Let them puppies BREATHE!
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Old 07-01-2009, 11:11 PM   #25 (permalink)
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So can you still fold the rear seat up and down easily?

Whats the story behind the rear tubbed fenders? Lots of flex with minimal clearance?
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