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Old 02-22-2009, 01:48 AM   #26 (permalink)
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i would recommend flushing the engine oil every 15k miles with a cheapo oil. that way sludge and dirty oil that's left and has accumulated after changing/draining oil every 5k miles, are removed as well.
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Old 02-22-2009, 02:06 AM   #27 (permalink)
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Run synthetic oil and you won't have this problem any more...
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Old 02-22-2009, 03:17 AM   #28 (permalink)
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Run synthetic oil and you won't have this problem any more...
He was running Mobile 1 synthetic since new. Maybe though, it was the same Mobile the whole time.

I think that's a danger of extended drain periods with synthetics- I think a lot of people are overconfident an push it way to far.
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Old 02-22-2009, 03:26 AM   #29 (permalink)
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I'm concerned about running a solvent in the engine, even at no load. If all of that stuff starts to go back to a more liquid state at once, I think it would blow the motor.

More research to do.

Thanks,

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What if you cleaned what you would out by hand, maybe a putty knife and paper towels?
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Old 02-22-2009, 03:37 AM   #30 (permalink)
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The stuff you can see is NOT the problem. That is not affecting anything. The problem lies with what you cannot see. What clogging in the oil passages, journals, etc. This engine is a cancer patient waiting to die. A patient with clogged arteries just waiting for that fatal heart attack.

The previous owner lied to you. He did NOT change the oil at 3k intervals, and IF he used synthetic, it was never/rarely changed.

The only real way to fix this, is to rebuild/replace the engine. Like I said, its not what you CAN see that will cause the problem. You can scrape away all the gunk you can see for hours on end, and it will not stop this engines doom.
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Old 02-22-2009, 03:50 AM   #31 (permalink)
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i've heard this is a common problem on 3.4's and scoope out all; you can, then use brake/carb clean to help flush the rest off it from the head surface. if you notice chunks gather them first.


i wouldn't run the engine while cleaning it.

shances are you have some issues, but taking out what you can see always helps. and rinsing out what you can helps too. i would say try a few gallons of diesel, or 2-stroke premix like 30-50:1 to help clear sludge.
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Old 02-22-2009, 07:24 AM   #32 (permalink)
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Ouch...I would try some auto rx. Once on the rinse cycle i would do 500 mile filter changes till the rinse cycle is over, then repeat. I highly dought Mobil One would cause that even with 5K change intervals...even the cheapest oil wouldnt cause that. Neglect is my guess. Its also possible the PCV has failed or was never changed.
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Old 02-22-2009, 07:38 AM   #33 (permalink)
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Two identical threads...now merged into the appropriate forum section.

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Old 02-22-2009, 09:05 AM   #34 (permalink)
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Two identical threads...now merged into the appropriate forum section.

Sorry about the two threads, I wanted to scare up as much input as fast as I could. I won't do that again.

Just to clear a couple of things up, the PO said that he changed the oil, but that does not appear correct. There were receipts for a timing belt change at 65k miles. My buddy thought that if the guy did the T-belt right at the interval, he cared about the motor, right?

My buddy started putting Mobil 1 in it after he bought it two years ago, at 135k miles. So, I doubt Mobil 1 caused this, it looks to me like the oil was not changed for a very long time. He changes the oil every 5k miles, so it has seen 4x Mobil 1 changes.

My vote is to yank the heads, get to a shop to be cleaned up and gone through. Get the oil pan off and check out the bottom end and the oil screen. If the passage ways all look clogged, it looks like a complete tear down/rebuild or a long block.

I am not familiar with the 3 gen Runners, I own a first gen. Can you get the oil pan off of them with the engine in the bay?

Thanks for the input,

Mike
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Old 02-22-2009, 09:16 AM   #35 (permalink)
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All we could do was laugh, crying was not much of an option.

How to get rid of it? The motor runs fine, but with this stuff in there it is a heartbeat away from a blocked passage. The thing has cardiovascular disease.
A few good ideas here:

http://www.yotatech.com/f2/how-clean-out-sludge-134123/
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Old 02-22-2009, 11:08 AM   #36 (permalink)
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Here is what mine looks like with oil changes at 3000K with Castrol GTX. This was at 80K miles. I bought it with 59K and unknown previous history.
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Old 02-22-2009, 11:21 AM   #37 (permalink)
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Thats how it SHOULD look. Nice golden hue.

He says he changed the oil. Yea, ONCE maybe. This engine can be saved, but it needs to be yanked out and cleaned/rebuilt
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Old 02-22-2009, 11:23 AM   #38 (permalink)
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anyone seen who framed roger rabbit??? there might be a hint in that movie on how to get rid of all that
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Old 02-22-2009, 12:38 PM   #39 (permalink)
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Sludge like that is usually caused by either cheap oil and no changes or Plugged PCV system.

The 4Runner I just bought with 236K miles had a completely plugged PCV system and has similar sludge like this... Bought it for $1400 with rear locker so even with an engine swap I'd still be cheaper than a better condition runner. It has a blown out suspension which I was going to throw away anyways with new coils & shocks.

Best way to get rid of sludge like this is GRADUALLY. The quick flush products can remove too much crud at once plugging oil passages as others have said.

I use Mobil 1 High mileage to gradually remove this kind of crud and also run about ahalf quart or so of Mobil 1 ATF. This combo will gradually remove the crud by dissolving it and not letting it chunk off and blocking passages. BUT an engine this sludged will probably never be completely clean with this method.

I usually notice in the past that after about 10K to 15K miles after several changes of oil with the Mobil 1 High mileage it the upper engine looks pretty clean. The Mobile 1 High mileage has more ZDP and Calcium than normal oils. Calcium is used as an engine detergent while the phosphorus is a good wear inhibitor. Synthetic oil has less light weight volatiles in it which makes the job of PCV system a bit better. Cheap oil has a lot of light weight volatiles which quickly atomize and they need to be sucked outta the crankcase by the PCV system or else they create SLUDGE.

Anyways, go slow when trying to remove this crud.
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Old 02-22-2009, 01:10 PM   #40 (permalink)
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Keep us posted on how you proceed and update with pics of the results if possible. I recently bought a 3.4 at 96.5K and although I'm confident it doesn't look like this, I don't know much about its history. This is an intriguing thread.
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Old 02-22-2009, 02:36 PM   #41 (permalink)
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u need to disassemble teh engine and do a complete
steam blast of all oil passages and rebuild

that is the only way to be sure.
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Old 02-22-2009, 07:39 PM   #42 (permalink)
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Long day in the garage, made some progress, not sure where it will take us with the sludge beast, but progress none the less.

I want to acknowledge the opinions out there that this motor needs to be pulled, disassembled, tanked, etc, etc. In a perfect world and with unlimited funds, than a new or rebuilt motor would be in order.

We are trying something a little more on the conservative side money wise, but something that might end up with the motor failing. Time will tell.

This sludge is interesting stuff, like nothing I have ever dealt with in a motor. I would describe it as pervasive, yet wimpy. It is more like a thick grease than anything else. It does not have any gritty aspect to it, no structure, yet it was taking over the motor.

What we did today:

We shopvac'd both heads to suck out all of the large deposits. At first we were tentative on this method, but it went very well and very fast. With one guy using a small screwdriver to lift up the sludge and the other guy driving the vacuum, we were able to suck about 80% of the stuff out of the heads.

We removed both cams in each head and then vacuumed them out some more.

We then went to the diesel. We used a kitchen baster to wash out the heads with diesel fuel. There were not any "bits" there to wash down, but it got the diesel started on breaking down the sludge. We then scrubbed the inside of each head with soft nylon bristle brushes, adding more diesel to flush as we went. Where did the diesel and liquid sludge go? Into the pan down the drain holes. We put about 1/2 gallon of diesel through the heads to get it to a fairly clean state. Nothing like the picture above, that is beautiful. Pics later after I get a shower.

We alternated brushing and flushing to get to this point. Then we scrubbed up the cams and the bearing caps. Again with soft nylon brushes, no wire.

The PCV system was totally clogged, maybe a major reason why this happened. The valve covers cleaned up pretty good, but not the vent passageways behind the riveted on sheetmetal covers. We ended up putting them in a bucket with 5 gallons of diesel, crossing our fingers that they will clean up. If they do not, new valve covers are in order.

Then, we drained the crankcase. No chunks at all in the oil, just very black and very thick from all of the sludge we washed down there.

We then poured 1 1/2 gallons of diesel into the heads, down the drains to the pan. We are going to let that sit in the pan for a bit, then drain that out. If the diesel is black when it comes out, then it did it's job. If not, then it just sat there for a bit.

The next step we are going to take is to get the heads back together, timing belt, plenum, new valve covers if needed, etc. Then, we are going to pour 5 quarts of 5W30 and one quart of diesel into the crankcase. Start the motor and get it to temp. Then let it run for 20 minutes. shut it down, drain, and repeat until we see some cleaner oil coming out.

After that, we may go with a quart of ATF in the oil with a short oil change cycle, maybe every two weeks.

So, the right thing to do? Maybe, maybe not, opinions will vary. I would say it is a mildly aggressive path forward. The biggest risk is clogging the pickup screen or a high pressure port and losing a bearing. But, this motor was on deaths door, so drastic action is necessary. And if it needs a new bearing, it would have got them anyway if we had pulled it to rebuild.

Pics later.

Thoughts?

Mike
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Old 02-22-2009, 07:59 PM   #43 (permalink)
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I've got my popcorn in hand and my eyes riveted to the computer screen, I can't wait to see how the tale of "The Sludge Moster Vs Shop Vac & Diesel" turns out!!!
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Old 02-22-2009, 08:11 PM   #44 (permalink)
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Old 02-22-2009, 08:16 PM   #45 (permalink)
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Well i certainly hope it works out for you both.
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Old 02-22-2009, 08:41 PM   #46 (permalink)
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Old 02-22-2009, 09:18 PM   #47 (permalink)
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Long day in the garage, made some progress, not sure where it will take us with the sludge beast, but progress none the less.

I want to acknowledge the opinions out there that this motor needs to be pulled, disassembled, tanked, etc, etc. In a perfect world and with unlimited funds, than a new or rebuilt motor would be in order.

We are trying something a little more on the conservative side money wise, but something that might end up with the motor failing. Time will tell.

This sludge is interesting stuff, like nothing I have ever dealt with in a motor. I would describe it as pervasive, yet wimpy. It is more like a thick grease than anything else. It does not have any gritty aspect to it, no structure, yet it was taking over the motor.

What we did today:

We shopvac'd both heads to suck out all of the large deposits. At first we were tentative on this method, but it went very well and very fast. With one guy using a small screwdriver to lift up the sludge and the other guy driving the vacuum, we were able to suck about 80% of the stuff out of the heads.

We removed both cams in each head and then vacuumed them out some more.

We then went to the diesel. We used a kitchen baster to wash out the heads with diesel fuel. There were not any "bits" there to wash down, but it got the diesel started on breaking down the sludge. We then scrubbed the inside of each head with soft nylon bristle brushes, adding more diesel to flush as we went. Where did the diesel and liquid sludge go? Into the pan down the drain holes. We put about 1/2 gallon of diesel through the heads to get it to a fairly clean state. Nothing like the picture above, that is beautiful. Pics later after I get a shower.

We alternated brushing and flushing to get to this point. Then we scrubbed up the cams and the bearing caps. Again with soft nylon brushes, no wire.

The PCV system was totally clogged, maybe a major reason why this happened. The valve covers cleaned up pretty good, but not the vent passageways behind the riveted on sheetmetal covers. We ended up putting them in a bucket with 5 gallons of diesel, crossing our fingers that they will clean up. If they do not, new valve covers are in order.

Then, we drained the crankcase. No chunks at all in the oil, just very black and very thick from all of the sludge we washed down there.

We then poured 1 1/2 gallons of diesel into the heads, down the drains to the pan. We are going to let that sit in the pan for a bit, then drain that out. If the diesel is black when it comes out, then it did it's job. If not, then it just sat there for a bit.

The next step we are going to take is to get the heads back together, timing belt, plenum, new valve covers if needed, etc. Then, we are going to pour 5 quarts of 5W30 and one quart of diesel into the crankcase. Start the motor and get it to temp. Then let it run for 20 minutes. shut it down, drain, and repeat until we see some cleaner oil coming out.

After that, we may go with a quart of ATF in the oil with a short oil change cycle, maybe every two weeks.

So, the right thing to do? Maybe, maybe not, opinions will vary. I would say it is a mildly aggressive path forward. The biggest risk is clogging the pickup screen or a high pressure port and losing a bearing. But, this motor was on deaths door, so drastic action is necessary. And if it needs a new bearing, it would have got them anyway if we had pulled it to rebuild.

Pics later.

Thoughts?

Mike
Sounds like a old school method. I remember back when my grandfather used to run kerosene before every oil change in his vechcials. I add 3 oz of autorx to each oil change...much safer than kerosene.
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Old 02-22-2009, 09:23 PM   #48 (permalink)
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Some pics of what we did today.

First, vacuuming out the sludge. Notice the nice duct tape job to reduce the larger shop vac hose to the smaller inlet reducer nozzle. A nice piece of jethro engineering there.

[IMG][/IMG]


Next, after removal of the cams and more vacuuming of the head. The sludge that is left is mostly a surface "smear".

[IMG][/IMG]

And two shots of what we ended up with. This is after using #2 Diesel and soft nylon brushes. Not as clean as you would like, but all of the grease like sludge is gone, down to the hardened, baked on oil residue. We did a bit more work past this point, getting them a little cleaner.

[IMG][/IMG]

[IMG][/IMG]


We will fire it back up next weekend. Then we will see if the experiment worked.

Mike
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Old 02-22-2009, 09:27 PM   #49 (permalink)
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I'd be really cautious, a clogged oil passage will do far more damage than the sludge you removed ever would.
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Old 02-22-2009, 09:27 PM   #50 (permalink)
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I was thinking... do you think that maybe the prev owner knew he neglected it so started to use syn oil. Maybe the syn oil since it tends to flow better maybe just flowede around the sludge without doing anything to it?
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