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95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

Frame Rust

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Old 01-09-2006, 07:01 PM
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Frame Rust

While dropping my gas tank for the fuel pump upgrade for my 96 4Runner, I found some serious rust on a truck that shouldn’t have rust!!

When I removed the bolt that mounts the side of the gas tank skid plate to the frame rail, I found that the end of the bolt was corroded to a point. On closer examination the frame rail at that point appears to be corroding badly – as if the inside of the frame is retaining water. If I took a pick hammer I bet I could chip a hole in the frame. It seems that it won’t be too long before the frame integrity becomes questionable.

Has anybody else seen this problem?
Old 01-09-2006, 09:41 PM
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Yes almost all of my trucks have had problems there -- even one as new as a 1996 Thats just the nature of the beast! Sorry about your discovery?
Old 01-09-2006, 10:32 PM
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do you have to drop the tank on a 96 to change the pump??? I know on the older ones there is an axcess pannel....
Old 01-10-2006, 04:20 AM
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That is a bit scary.....any pics you can share of what you are looking at as far as rust?
Old 01-10-2006, 04:56 PM
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Bob - Yes, you have to drop it.

MTL - I'm not sure if my camera still works. I'll check it out.
Old 01-11-2006, 10:02 AM
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i've got some rust too, plan on por-15'ing as much as i can this spring
Old 01-11-2006, 07:24 PM
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do tell...im the biggest hypochondriac i know when it comes to my 4runner..

Last edited by msw0085; 01-11-2006 at 07:28 PM.
Old 01-11-2006, 07:32 PM
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on my 1993 pathfinder the frame rusted really bad in the rear... the last time i filled it up with fuel the frame couldnt take the weight anymore and crushed down. It ended up taking out the fuel lines and brake lines. That was the end of the pathfinder, but then i bought the 4runner. So all ended well, besides now being in debt for it.
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