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Completed Improvised Intake Mod

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Old 02-09-2003, 07:00 PM
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Cool Completed Improvised Intake Mod

This took more time going to the hardware store than actually installing it. It also only cost around $15-17. My buddy and I got bored, plus it was a good reason to take off the mass airflow and clean it and the throttle body.

The original idea was to make a replica of the intake mod posted in the tech section! However we had a hard time trying to find the pipe for a good price and then the bending seemed like it was gonna cost also! Then there was the drier pipe... All of this was building cost! In a few trips to the hardware store we had our answer! About 2.5" of thin wall pvc, 1 brass fitting, some washers and o-rings and 2 connectors from the plumbing department (3" to 3" and 3" to 2"). Plus a few feet of hose from the auto store comes to about +/- $17!!!

Our idea was to heat the pipe then bend it! That didn't go so well, but my friend keenly noticed that the angle is almost produced exactly by the rubber hose originally on the TB side! We mounted the opposite end of that hose on the TB and were able to use the original PCV intake. then the 3" to 3" connector, then about 6" of the pipe with the other PCV intake, the 3" to 2" connects to the MAF...

And that's it.

only about $17 in parts and labor! Plus about 1/4 tank in trips to the hardware store and hard test drive afterwards!

I must say that was a well spent $17. The mod really seems to increase throttle response throughout the RPM band, also increased idle from 900 (before) to 1000. That is a job for tomorrows boredom!

If someone could guide me through the process in which to post images I would gladly put up a few for you guys to see. Thanks.

_travis
Old 02-09-2003, 07:15 PM
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Right on Travis! I'm assuming you did the ISR mod for the 3.0 posted by Corey. Good deal!

Anyway, in order to post pics, you'll need some webspace to do it. You can sign up at many places to host pics. http://www.montypics.com seems to be a popular place to store pics for posting in forums.

Once uploaded, you can use the IMG button when making a post here in the forum. You just put the URL to the pic in the field when the little pop-up window appears after you press the IMG button.

Hope this helps
Dr. Z
Old 02-09-2003, 07:53 PM
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I think I did a similar thing. Pictures are at www.works-cited.com/intakesystem.html

Chris
Old 02-10-2003, 03:25 PM
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Thanks for the input guys...

Here she is!







This is what we had leftover!
Old 02-10-2003, 03:50 PM
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How much louder is it under the hood now?

Warren
Old 02-10-2003, 03:54 PM
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Mine is loud as hell now, and much louder than my previous K&N FIPK.

Chris
Old 02-10-2003, 04:19 PM
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Have you checked for vacuum leaks? Mine makes no noise!



_travis
Old 02-10-2003, 04:20 PM
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It's not the piping, it's the deckplate mod that's real noisy. Have you done the deckplate mod?

Chris
Old 02-10-2003, 04:48 PM
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No, I havent... Soon to come!

Im planning one that will be slightly different! I think that It sould be alittle quiter than the one in the tech section!

_travis

Last edited by supascout; 02-10-2003 at 05:04 PM.
Old 02-10-2003, 05:19 PM
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Nicely Done Travis!

Did you notice any performance improvement?

Again, good work!
Dr. Z
Old 02-10-2003, 05:24 PM
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How do you plan to make it quieter Travis?

Chris
Old 02-10-2003, 05:35 PM
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Dr, Z

Yes she nearly jumped (backed) into my nabors pool! The difference was verry noticable!

Chris
(that is my spell checkers neme. He happens to have left me for a movie:pat: ) There is a new thred for you on the bord! Also having had some experiance with open air elements I find that if you put a bend in the intake b/t the intake restriction (TB) and the opening to atmosphere the noise is reduced! Also the longer the tube the less the noise. Thats what were getting away from with these mods though, compormising serenety for power !

_travis
Old 02-10-2003, 05:42 PM
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Power is good! Noise is bad! But, I like more power, so I can handle the noise factor any day of the week.

Chris
Old 02-10-2003, 06:00 PM
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sweet...

try that new thread.

_travis
Old 02-10-2003, 06:25 PM
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Looks good! I might have to try it, the heat from the engine wont soften the PVC pipe?
Old 02-10-2003, 06:27 PM
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I wrapped mine with Thermo-Tec Thermo-flex tape and then their Air Intake Wrap. There ain't now ay mine is going to feel the slightest bit of heat.

Chris
Old 02-10-2003, 06:43 PM
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No, the PVC will be just fine! Like I sed at first we tried to bend the pipe... This involved a BBQ and a hot fire! The bend couldnot be made due to the temp that the pipe had to be heated to to make it soft eneouf to bend! Short of and engine fire that pipe wont be touched.

_travis
Old 06-12-2003, 01:01 PM
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Hi Travis,

Your ISR Mod looks great. Can you tell me what type of brass fitting you purchased? And the size/lenght of hose to get? I want to do this mod in the very near future and yours looks right up my alley. What year is your truck?

Last edited by mchan77; 06-12-2003 at 01:02 PM.
Old 06-12-2003, 01:36 PM
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and also, how many fittings did you get, and could you use any part of the stock intake system too? thanks
Old 06-18-2003, 01:06 PM
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Travis??

Can you shed any more light on this?

Thanks


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