2003 4runner fuel pulsation damper RECALL

impulsebrklyn · 04-14-2003, 09:21 PM

ok i cant find the link but this was posted by toyota-4runner.org webmaster.

http://www.toyota-4runner.org/showth...=2087#post2087

Recall on V6 models...MUST READ.
Please note: this only pertains to early build V6's

On April 9, 2003, Toyota filed a Defect Information Report (DIR) with the National Highway Traffic Safety Administration (NHTSA) regarding the fuel pulsation damper on approximately 29,500 4Runner V6 vehicles, with the intent to initiate a Special Service Campaign.

On certain early 2003 Model Year 4Runner V6 vehicles, the fuel pulsation damper, located on the fuel rail, may have been improperly assembled. If the pulsation damper fails, a small amount of fuel may leak onto the exhaust manifold. In the worst case, this may result in an engine compartment fire if a heat or ignition source is present.

As required by Federal Regulation, dealers are not to deliver any vehicle acquired in their inventory, which is involved in a safety recall, until the necessary repairs have been performed. A dealer package will be sent by Priority Mail on April 11, 2003. The dealer package will include technical instructions, parts ordering information and reimbursement procedures as well as the Vehicle Identification Numbers (VINs) of vehicles which our records indicate may still be in each dealer’s inventory.

Another Dealer Communication will be mailed in late April which will include owner name and address information in preparation for the owner notification. The owner notification will commence in early May, consistent with parts availability.

In the event you are contacted by a vehicle owner, who reports fuel leakage from the fuel pulsation damper, please continue to conduct the appropriate repairs to the vehicles. Owner notifications

2003 Model Year Toyota 4Runner Fuel Pulsation Damper Q&A

Q1: What is the condition?

A1: On certain early 2003 Model Year 4Runner V6 vehicles, the fuel pulsation damper, located on the fuel rail, may have been improperly assembled. If the pulsation damper fails, a small amount of fuel may leak. In the worst case, this may result in an engine compartment fire if a heat or ignition source is present.

Q2: What is the cause of this condition?

A2: During the assembly process, the two metal halves of the fuel pulsation damper assembly are crimped together. Due to an incorrect crimping procedure, the diaphragm inside the fuel pulsation damper may have been damaged.

Q3: Are there any warnings that this condition has occurred?

A3: No, there are no specific warnings for when this condition will occur.

Q4: Which and how many vehicles are involved?

A4: Only 2003 Model Year 4Runner V6 vehicles are involved. There are approximately 29,500 vehicles in the U.S.

Q5: What is the production period of the affected vehicles?

A5: The affected Toyota 4Runner vehicles were produced between October 2002, and March 2003.

Q6: Are there any other Toyota or Lexus vehicles involved?

A6: No, this condition only affects certain early 2003 Model Year 4Runner V6 vehicles.

Q7: How many incidents of this condition have been reported?

A7: There have been 17 reported cases of this condition in the affected 4Runner V6 vehicles.

Q8: Have there been any accidents reported?

A8: There have been no reported cases of accidents related to this condition.

Q9: What is Toyota going to do?

A9: Owners of the involved vehicles will receive a Special Service Campaign notification by first class mail. Toyota dealers will replace the fuel pulsation damper at NO COST to the vehicle owner.

Q10: How long will the repair take?

A10: The repair may take up to approximately thirty minutes. However, depending upon the dealer’s work schedule, it may be necessary to make the vehicle available for a longer period of time.

Q11: What should an owner do if they experience the condition?

A11: Owners are requested to contact their local Toyota dealer for diagnosis, and if necessary, repair.

Good Times · 04-15-2003, 09:08 AM

a big bump for all ya v6 owners!!!

I'm happy I have the v8!

hehe

impulsebrklyn · 04-15-2003, 12:53 PM

be nice there good times I have a v6. its not a big deal but needs to be fixed

Good Times · 04-15-2003, 12:56 PM

hehehehe

ehe, don't worry I'm just kiddin! Everything should be fine though.. too bad the fix only takes 15 min... they'll end up keeping the car for the day

if the job took over 1 day then u get a free rental from toyota ... but since it only takes 15 min they won't give ya one even though they'll take the entire day to fix it... such a pain...

impulsebrklyn · 05-26-2003, 09:34 AM

i got the recall notice in the mail while i was away. Im assuming it arrived last thursday, firday. Did anyone else get one yet????????????????????

Chris

04-14-2003, 09:21 PM	#1 (permalink)
impulsebrklyn Registered User Join Date: Feb 2003 Location: Brooklyn NY Posts: 496	2003 4runner fuel pulsation damper RECALL ok i cant find the link but this was posted by toyota-4runner.org webmaster. http://www.toyota-4runner.org/showth...=2087#post2087 Recall on V6 models...MUST READ. Please note: this only pertains to early build V6's On April 9, 2003, Toyota filed a Defect Information Report (DIR) with the National Highway Traffic Safety Administration (NHTSA) regarding the fuel pulsation damper on approximately 29,500 4Runner V6 vehicles, with the intent to initiate a Special Service Campaign. On certain early 2003 Model Year 4Runner V6 vehicles, the fuel pulsation damper, located on the fuel rail, may have been improperly assembled. If the pulsation damper fails, a small amount of fuel may leak onto the exhaust manifold. In the worst case, this may result in an engine compartment fire if a heat or ignition source is present. As required by Federal Regulation, dealers are not to deliver any vehicle acquired in their inventory, which is involved in a safety recall, until the necessary repairs have been performed. A dealer package will be sent by Priority Mail on April 11, 2003. The dealer package will include technical instructions, parts ordering information and reimbursement procedures as well as the Vehicle Identification Numbers (VINs) of vehicles which our records indicate may still be in each dealer’s inventory. Another Dealer Communication will be mailed in late April which will include owner name and address information in preparation for the owner notification. The owner notification will commence in early May, consistent with parts availability. In the event you are contacted by a vehicle owner, who reports fuel leakage from the fuel pulsation damper, please continue to conduct the appropriate repairs to the vehicles. Owner notifications 2003 Model Year Toyota 4Runner Fuel Pulsation Damper Q&A Q1: What is the condition? A1: On certain early 2003 Model Year 4Runner V6 vehicles, the fuel pulsation damper, located on the fuel rail, may have been improperly assembled. If the pulsation damper fails, a small amount of fuel may leak. In the worst case, this may result in an engine compartment fire if a heat or ignition source is present. Q2: What is the cause of this condition? A2: During the assembly process, the two metal halves of the fuel pulsation damper assembly are crimped together. Due to an incorrect crimping procedure, the diaphragm inside the fuel pulsation damper may have been damaged. Q3: Are there any warnings that this condition has occurred? A3: No, there are no specific warnings for when this condition will occur. Q4: Which and how many vehicles are involved? A4: Only 2003 Model Year 4Runner V6 vehicles are involved. There are approximately 29,500 vehicles in the U.S. Q5: What is the production period of the affected vehicles? A5: The affected Toyota 4Runner vehicles were produced between October 2002, and March 2003. Q6: Are there any other Toyota or Lexus vehicles involved? A6: No, this condition only affects certain early 2003 Model Year 4Runner V6 vehicles. Q7: How many incidents of this condition have been reported? A7: There have been 17 reported cases of this condition in the affected 4Runner V6 vehicles. Q8: Have there been any accidents reported? A8: There have been no reported cases of accidents related to this condition. Q9: What is Toyota going to do? A9: Owners of the involved vehicles will receive a Special Service Campaign notification by first class mail. Toyota dealers will replace the fuel pulsation damper at NO COST to the vehicle owner. Q10: How long will the repair take? A10: The repair may take up to approximately thirty minutes. However, depending upon the dealer’s work schedule, it may be necessary to make the vehicle available for a longer period of time. Q11: What should an owner do if they experience the condition? A11: Owners are requested to contact their local Toyota dealer for diagnosis, and if necessary, repair. __________________ http://www.br00klyn.com/4runner/ 2003 Black Limited V6 4runner 20" American Racing Piranha's Eclipse CD8443 Audiobahn A4125HCQ for Adire Brahma 10" PG 500.2 for ID Chameleon PG 200.2 for Infinity Kappa 62.5i Tint all the way around

04-15-2003, 09:08 AM	#2 (permalink)
Good Times Contributing Member Join Date: Dec 2002 Location: Los Angeles, CA Posts: 4,702	a big bump for all ya v6 owners!!! I'm happy I have the v8! hehe __________________ 2003 4runner SR5 4x4 Chaos Edition Chaos Edition! Operation Rebuild Chaos Edition Need to reach me or ask questions? You can find me here!

04-15-2003, 12:53 PM	#3 (permalink)
impulsebrklyn Registered User Join Date: Feb 2003 Location: Brooklyn NY Posts: 496	be nice there good times I have a v6. its not a big deal but needs to be fixed __________________ http://www.br00klyn.com/4runner/ 2003 Black Limited V6 4runner 20" American Racing Piranha's Eclipse CD8443 Audiobahn A4125HCQ for Adire Brahma 10" PG 500.2 for ID Chameleon PG 200.2 for Infinity Kappa 62.5i Tint all the way around

04-15-2003, 12:56 PM	#4 (permalink)
Good Times Contributing Member Join Date: Dec 2002 Location: Los Angeles, CA Posts: 4,702	hehehehe ehe, don't worry I'm just kiddin! Everything should be fine though.. too bad the fix only takes 15 min... they'll end up keeping the car for the day if the job took over 1 day then u get a free rental from toyota ... but since it only takes 15 min they won't give ya one even though they'll take the entire day to fix it... such a pain... __________________ 2003 4runner SR5 4x4 Chaos Edition Chaos Edition! Operation Rebuild Chaos Edition Need to reach me or ask questions? You can find me here!

05-26-2003, 09:34 AM	#5 (permalink)
impulsebrklyn Registered User Join Date: Feb 2003 Location: Brooklyn NY Posts: 496	i got the recall notice in the mail while i was away. Im assuming it arrived last thursday, firday. Did anyone else get one yet???????????????????? Chris __________________ http://www.br00klyn.com/4runner/ 2003 Black Limited V6 4runner 20" American Racing Piranha's Eclipse CD8443 Audiobahn A4125HCQ for Adire Brahma 10" PG 500.2 for ID Chameleon PG 200.2 for Infinity Kappa 62.5i Tint all the way around

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