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Old 03-19-2008, 05:23 PM   #26 (permalink)
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got the front hanger and shackle sleeves welded





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-Jake

1990 4Runner <> 1990 Toyota 4Runner-22RE-5 speed-TG 3" front/4" rear-35" BFG M/T-4.88's-rear LSD-front TruTrac-MC Rear Bumper-TG DOM Sliders-TG Front Bumper

SAS Build-Up

Old Rigs:

'85 4Runner (RIP)
'95 4Runner (sold)
Last edited by YeloSub7; 03-19-2008 at 05:27 PM.
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Old 03-19-2008, 05:31 PM   #27 (permalink)
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NO MORE IFS



and some paint



how it sits waiting for more grinding
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1990 4Runner <> 1990 Toyota 4Runner-22RE-5 speed-TG 3" front/4" rear-35" BFG M/T-4.88's-rear LSD-front TruTrac-MC Rear Bumper-TG DOM Sliders-TG Front Bumper

SAS Build-Up

Old Rigs:

'85 4Runner (RIP)
'95 4Runner (sold)
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Old 03-19-2008, 08:53 PM   #28 (permalink)
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Looks good, what happend on the sleve welding?

Jeremy
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Old 03-19-2008, 10:04 PM   #29 (permalink)
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Quote:
Originally Posted by Wheelingnoob View Post
Looks good, what happend on the sleve welding?

Jeremy
??? ???
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1990 4Runner <> 1990 Toyota 4Runner-22RE-5 speed-TG 3" front/4" rear-35" BFG M/T-4.88's-rear LSD-front TruTrac-MC Rear Bumper-TG DOM Sliders-TG Front Bumper

SAS Build-Up

Old Rigs:

'85 4Runner (RIP)
'95 4Runner (sold)
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Old 03-20-2008, 12:10 AM   #30 (permalink)
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Please tell me you didn't permanantly weld on the hanger before you ever sat the trucks weight on the springs and looked at the shackle angle..... Hopefully those springs work out for you. My spring rate sucks with the 4" ones. I pound the crap out of my bumpstops with my V6 and winch up front.
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1994 4-Runner SR5 5 Speed SASed, Detroits, Armored, Dual Cases, 37" MTR's Build up http://www.yotatech.com/showthread.php?t=104000
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...why does my IFS have no flex, and what can I do to make it flex???
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Old 03-20-2008, 04:23 PM   #31 (permalink)
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Please tell me you didn't permanantly weld on the hanger before you ever sat the trucks weight on the springs and looked at the shackle angle..... Hopefully those springs work out for you. My spring rate sucks with the 4" ones. I pound the crap out of my bumpstops with my V6 and winch up front.
Good idea to check the shackle angle before fulluy welding on the front hanger. I need ot rememeber that when I start welding my stuff on.

The 3" TG springs are the 2nd highest spring rate springs they sell only just behind the 5" HD's. I have the same kit going on my truck (4runner, v6, winch and bumper) after talking to TG they advised that the 3" would be fine as long as I swapped on a 2wd oil pan. I guess I will find out soon enough. I do not want a huge truck as mine will mainly be for expadition and my tires will never be over 35's right now I'm at 33's and do not see my self going up anytime soon.

I have wheeled with a guy with V6 winch and bumper, with his 4" TG springs the truck saged badly in a few months. He has since swapped to 3" and has had no problem since in 2 years of use.

I'm really looking forward to seeing your truck on the ground.

Jeremy
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Old 03-20-2008, 04:41 PM   #32 (permalink)
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??? ???
It looks like you welded on a plate above the guset and the welds in the first pic looked a bit off to me. Sorry for the critique did not mean anything bad by it.

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Old 03-21-2008, 11:06 AM   #33 (permalink)
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Originally Posted by Wheelingnoob View Post
It looks like you welded on a plate above the guset and the welds in the first pic looked a bit off to me. Sorry for the critique did not mean anything bad by it.

Jeremy
Ah, there was some bracket in the way of where we needed to torch the holes for those shackle sleeves. When we cut that off, there was a hole. This created for a very thin wall between the existing hole and where the shackle sleeves went. Hence the extra bracing
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1990 4Runner <> 1990 Toyota 4Runner-22RE-5 speed-TG 3" front/4" rear-35" BFG M/T-4.88's-rear LSD-front TruTrac-MC Rear Bumper-TG DOM Sliders-TG Front Bumper

SAS Build-Up

Old Rigs:

'85 4Runner (RIP)
'95 4Runner (sold)
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Old 03-21-2008, 07:27 PM   #34 (permalink)
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Ahh ok that makes sence, looking froward to seeing it on the ground.

Jeremy
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Old 03-21-2008, 07:41 PM   #35 (permalink)
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Looking good man! I wish I could have had the time and know how to do my own SAS!
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Old 03-21-2008, 07:53 PM   #36 (permalink)
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what is sas?
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Old 03-21-2008, 08:14 PM   #37 (permalink)
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what is sas?
Solid Axle Swap!
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Old 03-21-2008, 08:42 PM   #38 (permalink)
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what is sas?
Im still trying to figure that out myself Welcome and if your serious search
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Might as well start reading this if ya want know more
Fillsrunner4 3.4crawler Build Thread
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Old 03-21-2008, 09:56 PM   #39 (permalink)
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i'm sorry im new to 4x4 trucks i thought it was a type of suspension
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Old 03-21-2008, 10:14 PM   #40 (permalink)
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-Jake

1990 4Runner <> 1990 Toyota 4Runner-22RE-5 speed-TG 3" front/4" rear-35" BFG M/T-4.88's-rear LSD-front TruTrac-MC Rear Bumper-TG DOM Sliders-TG Front Bumper

SAS Build-Up

Old Rigs:

'85 4Runner (RIP)
'95 4Runner (sold)
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Old 03-25-2008, 02:55 PM   #41 (permalink)
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Originally Posted by JGrund85 View Post
Looking good man! I wish I could have had the time and know how to do my own SAS!
I wish I had the money to pay someone else to do it

It's been a fun project though, I have a buddy helping me out who has done a couple of these, so it's not too bad.
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1990 4Runner <> 1990 Toyota 4Runner-22RE-5 speed-TG 3" front/4" rear-35" BFG M/T-4.88's-rear LSD-front TruTrac-MC Rear Bumper-TG DOM Sliders-TG Front Bumper

SAS Build-Up

Old Rigs:

'85 4Runner (RIP)
'95 4Runner (sold)
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Old 03-25-2008, 05:55 PM   #42 (permalink)
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well got the axle built and hanging...


another shot (look the rears gone!)


here it is


insides


some cutting of the rear has begun, and dropped the gas tank
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1990 4Runner <> 1990 Toyota 4Runner-22RE-5 speed-TG 3" front/4" rear-35" BFG M/T-4.88's-rear LSD-front TruTrac-MC Rear Bumper-TG DOM Sliders-TG Front Bumper

SAS Build-Up

Old Rigs:

'85 4Runner (RIP)
'95 4Runner (sold)
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Old 03-27-2008, 07:19 AM   #43 (permalink)
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your killing me. more pictures!!!
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Old 03-27-2008, 09:48 AM   #44 (permalink)
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looks nice...good thinking on droppin the tank lol
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Old 03-27-2008, 05:56 PM   #45 (permalink)
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I wish I had the money to pay someone else to do it

It's been a fun project though, I have a buddy helping me out who has done a couple of these, so it's not too bad.
Hahaha, well I don't have the money...the bank did. Therefore I'm gonna be paying for it for a long time! haha. But if they ever start looking for me, I'll just go hide wherever my truck can take me that they can't get too! Just Kidding, being a nurse has it's benefits.
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Old 03-27-2008, 05:57 PM   #46 (permalink)
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oh yeah, what are you gonna do with the gas tank? did you just drop it to make it easier or do you have plans to do something else?
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Old 03-27-2008, 08:38 PM   #47 (permalink)
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oh yeah, what are you gonna do with the gas tank? did you just drop it to make it easier or do you have plans to do something else?
I want to eventually do something different, but for now just pulled it to make things easier (don't wanna grind and weld near that thing).
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1990 4Runner <> 1990 Toyota 4Runner-22RE-5 speed-TG 3" front/4" rear-35" BFG M/T-4.88's-rear LSD-front TruTrac-MC Rear Bumper-TG DOM Sliders-TG Front Bumper

SAS Build-Up

Old Rigs:

'85 4Runner (RIP)
'95 4Runner (sold)
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Old 04-01-2008, 12:11 PM   #48 (permalink)
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yeah i seriously considered placing a 20 gallon fuel cell in the trunk of mine to replace the tank, but decided it was gonna cost a little bit to much.
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Old 04-01-2008, 12:14 PM   #49 (permalink)
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oh yeah, are you running dual cases? Mine is almost complete I just have front driveshaft issues under extreme flex since i'm not running dual cases. It binds up under flex (new longer shaft was installed as well). Scott ordered other ujoints and what not and we are hoping that will fix the issue.
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Old 04-01-2008, 01:37 PM   #50 (permalink)
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Quote:
Originally Posted by JGrund85 View Post
oh yeah, are you running dual cases? Mine is almost complete I just have front driveshaft issues under extreme flex since i'm not running dual cases. It binds up under flex (new longer shaft was installed as well). Scott ordered other ujoints and what not and we are hoping that will fix the issue.
I wish There are many things I would like to do, ones that would make sense doing right now while its all apart, but all that just costs more $$$ and adds up fast. Gotta draw the line somewhere for now.
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1990 4Runner <> 1990 Toyota 4Runner-22RE-5 speed-TG 3" front/4" rear-35" BFG M/T-4.88's-rear LSD-front TruTrac-MC Rear Bumper-TG DOM Sliders-TG Front Bumper

SAS Build-Up

Old Rigs:

'85 4Runner (RIP)
'95 4Runner (sold)
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