Welding up exhaust - pics anyone?
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Welding up exhaust - pics anyone?
Time to finally do the exhaust on my truck. '88 4rnr w/ 22re. Currently, everything is stock (engine included), and I will be putting on (to start out with at least), a Magnaflow cat (2.25") and a Flowmaster 40 series (2.25" center in, 2.25" center out.) The remainder of the pipe work I realize will have to be done up as a one-off. I have the means and the know-how to do the welding/fab work, but I'm wondering if anyone could provide any images of their welded up system to give me an idea of what materials I'm going to need.
My big inquiries refer to the following...
-I know I will need to fab an adapter to transition into the 2.25" diameter cat inlet, but I'm not sure where to place that adapter (right next to the cat? forward on the system, near the downpipe?)
-To address the routing over the rear axle, the OE systems are arched (mandrel bent or kink bent.) I know bends are available, as are straight sections, but are you guys just crawling under, measuring stuff and winging it when it comes to fab, or are there dimensions/measurements out there that I could track down to help streamline the process.
I'm hoping to mock up the new system off the truck WITHOUT taking the old off to do it. It's currently my only vehicle, and I can't drive around with no exhaust to go back and forth between exhaust shops or hardware stores to put things together on the fly.
Thanks in advance!
-Chris
My big inquiries refer to the following...
-I know I will need to fab an adapter to transition into the 2.25" diameter cat inlet, but I'm not sure where to place that adapter (right next to the cat? forward on the system, near the downpipe?)
-To address the routing over the rear axle, the OE systems are arched (mandrel bent or kink bent.) I know bends are available, as are straight sections, but are you guys just crawling under, measuring stuff and winging it when it comes to fab, or are there dimensions/measurements out there that I could track down to help streamline the process.
I'm hoping to mock up the new system off the truck WITHOUT taking the old off to do it. It's currently my only vehicle, and I can't drive around with no exhaust to go back and forth between exhaust shops or hardware stores to put things together on the fly.
Thanks in advance!
-Chris
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go to summit racing and get the 80 or 90 doller tail pipe kit and it comes with a lot of different bends, you should also get a straight pipe section too which is around 25 dollers i think.
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Thanks for the tip!
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ran into a snag when in the planning stages, and haven't had a chance to sort it out until now...
snag: O2 sensor just before the cat...
Still trying to figure out where I should place the adapter for the exhaust pipe size (stock pipe diameter to 2.25"), and when crawling under the truck to look around I was reminded of the sensor. Should the adapter to the larger pipe size go before this O2 sensor? Since I'll be welding up the exhaust on my own, I could put the adapter right next to the O2 sensor, or the closer to the manifold. Planning on just welding on a new bung for the sensor in roughly the same spot. Does NOBODY have any pics? I know people have welded up their own exhausts...
Thoughts?
-Chris
snag: O2 sensor just before the cat...
Still trying to figure out where I should place the adapter for the exhaust pipe size (stock pipe diameter to 2.25"), and when crawling under the truck to look around I was reminded of the sensor. Should the adapter to the larger pipe size go before this O2 sensor? Since I'll be welding up the exhaust on my own, I could put the adapter right next to the O2 sensor, or the closer to the manifold. Planning on just welding on a new bung for the sensor in roughly the same spot. Does NOBODY have any pics? I know people have welded up their own exhausts...
Thoughts?
-Chris
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Might check out using one of these to make things easier. http://www.summitracing.com/parts/SUM-693322/
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Might check out using one of these to make things easier. http://www.summitracing.com/parts/SUM-693322/
Last edited by babyfood1217; 07-28-2011 at 06:55 AM.
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when i bought my 4runner it came with an aftermarket cat. mine has two o2 sensors on before and one after the cat. i just discounected the pipe after the cat and put on my new exhaust. and yes mainfold back with 2.25" would be more free flowing then just a cat back.
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