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Old 02-24-2009, 03:23 PM   #1 (permalink)
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rear pumpkin install. stuck partway

I bought a used pumpkin from a 2nd gen 4runner. 4.56 gears. I am currently trying to install into my friends 88 4runner.

I've done this a couple times before w/ not problems.I did the same thing to my 89 4runner.

This time, when everything went back together, the passenger axle isn't going in all the way. There's about a 1/4 inch of space between the backing plate and the axle. It feels like it's hitting something in the diff. axle is engaged w/ the gears and working, just seems like a large gap.

Drivers side went back in w/ no problem.

Any suggestions? I'm going to try tightening down the bolts to see if everything pulls together easily, but it seems like there's more of a gap then there should be.

cheers.
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Old 02-24-2009, 03:58 PM   #2 (permalink)
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maybe you need one of these



haha

I dunno buddy, the other side's going in fine?

try pulling the axle shaft back out of engagment from the spider and turn it a little and try to slide it back in? I dunno... that's stange...

same old axle shafts, backing plates, and rear wheel bearings?
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Old 02-24-2009, 04:00 PM   #3 (permalink)
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Only thing changed was the diff.
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Old 02-24-2009, 04:15 PM   #4 (permalink)
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Quote:
Originally Posted by mojo4x420 View Post
Only thing changed was the diff.
complete assymbled 3rd member swap, right? no fooling around with the gears? all stock gears? (by stock I mean stock for whatever Toyota the came out of... their not after market gears, no locker, or anything)

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Old 02-24-2009, 04:26 PM   #5 (permalink)
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mine did the same thing on drivers, 2x4 block, and a mini sledge
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Old 02-24-2009, 04:30 PM   #6 (permalink)
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I didn't see a locker. Gears should be stock toyota gears, but I didn't look that close.

I tightened the backing plate up and the gap closed up fine.

Looks like everything is good. I'll post to confirm everything's still good after a fluid fill and a test drive.

Thanks for reads and replies!
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Old 02-24-2009, 04:33 PM   #7 (permalink)
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Quote:
Originally Posted by mojo4x420 View Post
I didn't see a locker. Gears should be stock toyota gears, but I didn't look that close.

I tightened the backing plate up and the gap closed up fine.

Looks like everything is good. I'll post to confirm everything's still good after a fluid fill and a test drive.

Thanks for reads and replies!
good to know!

let us know if all is well

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Old 02-24-2009, 05:01 PM   #8 (permalink)
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the splines are just binding up, push it in as far as you can then thread the nuts on the back of the backing plate studs and tighten them a little at a time to pull it in straight. tell your buddy that he might have a bent axle housing if its getting stuck that bad, but if he hasn't noticed weird tire wear or vibration on that side its probably fine, my taco axles get stuck like that every once in a while.
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Old 02-24-2009, 05:04 PM   #9 (permalink)
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It's usually nice to have a friend fiddle with the flange while you're stabbing the shafts. Shouldn't be too hard, might want to check out the bearings and see if the shaft is bent.
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Old 02-24-2009, 05:07 PM   #10 (permalink)
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....carrier bearings could cause the shaft to misalign and not seat...
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Old 02-24-2009, 10:48 PM   #11 (permalink)
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Originally Posted by mojo4x420 View Post
I didn't see a locker. Gears should be stock toyota gears, but I didn't look that close.

I tightened the backing plate up and the gap closed up fine.

Looks like everything is good. I'll post to confirm everything's still good after a fluid fill and a test drive.

Thanks for reads and replies!
after tightening it up, does it turn?
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Old 02-25-2009, 01:10 AM   #12 (permalink)
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It's usually nice to have a friend fiddle with the flange while you're stabbing the shafts. Shouldn't be too hard, might want to check out the bearings and see if the shaft is bent.
i love it when my lady friend fiddles with the flange while i stab it with my shaft...



sorry swampy... couldnt resist...
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Old 02-25-2009, 08:50 AM   #13 (permalink)
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I've had that happen to me before....it's just the bearing catching on the outer housing lip. Put the 4 backing plate nuts on and tighten them evenly and it will POP into place.
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Old 02-25-2009, 05:46 PM   #14 (permalink)
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Quote:
Originally Posted by space-junk View Post
i love it when my lady friend fiddles with the flange while i stab it with my shaft...



sorry swampy... couldnt resist...
wow Troy... family safe man, family safe

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Old 02-25-2009, 05:55 PM   #15 (permalink)
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i love it when my lady friend fiddles with the flange while i stab it with my shaft...



sorry swampy... couldnt resist...
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wow Troy... family safe man, family safe

LOL, thats how we got a family. Wrenching women are hhottt.
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Old 02-25-2009, 05:58 PM   #16 (permalink)
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Wrenching women are hhottt.
well I'm not denying that

I dunno though, some can be a little manly
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Old 02-25-2009, 05:59 PM   #17 (permalink)
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IAM how's exhuast doing?
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Old 02-25-2009, 06:01 PM   #18 (permalink)
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IAM how's exhuast doing?
well, it sounds good, accept for a leak in that emessions tube that runs back behind the motor, lol

I'm not screw'n with it; all the emissions crap is going away on with the new motor I hope to start puting together very soon
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Old 02-25-2009, 06:05 PM   #19 (permalink)
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That back plate is a PITA to get to.
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Old 02-25-2009, 06:26 PM   #21 (permalink)
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shaft wont go in

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LOL, thats how we got a family. Wrenching women are hhottt.
WOW, I think I will pay someone else to instal my locker. Sounds alot less expensive than ending up with a family from it.lol MuddPigg best of luck to you buddy. Stay safe.
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Old 07-04-2009, 12:35 PM   #22 (permalink)
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Rise Dead Thread RISE!!!

I've pulled a couple diffs from the wreckers but I've always had a problem with the brake lines. I usally just beat them around enough to get the axel outta the diff.

I've never dealt with brake lines before and now it's time to install some diff into my truck.
Do you have to bleed the brakes after you pull the lines off? I've never done that before. I'm hoping for an easy way around that. I've heard you can just wrap the ends with a plastic bag to keep it from collecting too much air.
Does this work?
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Old 07-04-2009, 12:42 PM   #23 (permalink)
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Bleed them. It takes 10 minutes and brakes are important. New brake fluid is always good.

The bag trick kinda works, but I always find it leaks and unless you are really quick, you'll end up dripping fluid everywhere and possibly running your master dry. If your master runs out, you should really remove it and bench bleed it. Shaved golf tee's in the brake lines work better. But bleed anyways.
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1986, 1990, 4runner, 4x4, axle, b2000, b2600i, filling, install, mazda, pumpkin, rear, spline, starter, tool, toyota, utube

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