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Bolt snapped! HELP!

Old 03-08-2014, 02:28 PM
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Bolt snapped! HELP!

I was redoing this gasket when I accidentally overtightened upon completion. The bolt that is circled snapped off and unlike the front one doesn't seem to be able to be removed? Unless I am doing it wrong? I was hoping that someone else may possibly have gone through a similar mistake or repaired this and known how to remove the bolt... If not, what is the best way to keep the area secured once the gasket cures?

Thanks....

Bolt snapped! HELP!-6owwfff.jpg
Old 03-08-2014, 02:35 PM
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Not for sure but I'd think if the front bolt comes out the back would too. Did it break off flush? Or is it just broke off on the top? I think it is threaded into the other end.

Last edited by Polaris2012; 03-08-2014 at 02:37 PM.
Old 03-08-2014, 02:36 PM
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Originally Posted by Polaris2012
Not for sure but I'd think if the front bolt comes out the back would too. Did it break off flush?
clean break, i attempted an extraction kit and had no luck....

To be more clear, it broke at the center of the stud, where the nut would stop after being tightened... not all the way down to the base.

Last edited by twcolo; 03-08-2014 at 02:38 PM.
Old 03-08-2014, 02:38 PM
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Drill it out and use a tap
Old 03-08-2014, 02:40 PM
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If try using vise grips or something like that and try to thread it out. I can't imagine it's welded on there.
Old 03-08-2014, 02:42 PM
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Originally Posted by Polaris2012
If try using vise grips or something like that and try to thread it out. I can't imagine it's welded on there.
I just want to make sure before I try that it is, in fact, removable... then I will go to extract it a bit more aggressively...
Old 03-08-2014, 02:44 PM
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If you have a welder you could thread a bit on there and tac it. I'm not 100 percent sure if it is.
Old 03-08-2014, 02:53 PM
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Unfortunately I do not have a welder...
Old 03-08-2014, 02:54 PM
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Red face

Get some good penetrating oil Kroil if you can .

Soak it good over night perhaps spray it before you go to bed or after you come home

If you can get it out your fine and good to go.

Work it to the right first then to the left don`t get real crazy steel in aluminum always corrodes .

If you do have it break off be careful drilling it out drill bits love to drift into the soft aluminum.

Use the thread insert of your choice M8x1.25 thread

thermostat bolts break all the time
Old 03-08-2014, 02:56 PM
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Originally Posted by wyoming9
Get some good penetrating oil Kroil if you can .

Soak it good over night perhaps spray it before you go to bed or after you come home

If you can get it out your fine and good to go.

Work it to the right first then to the left don`t get real crazy steel in aluminum always corrodes .

If you do have it break off be careful drilling it out drill bits love to drift into the soft aluminum.

Use the thread insert of your choice M8x1.25 thread

thermostat bolts break all the time
Thank you for this... I'll run to Autozone shortly and buy some... I'll soak it overnight and go at it in the AM with some vice grips...
Old 03-08-2014, 03:32 PM
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Bolt snapped! HELP!-ovlkiut.jpg

BEHOLD THE BEAST!

Thank you guys so much!
Old 03-09-2014, 12:46 AM
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Red face

Glad you got it out without having to drill.

make sure to never seize the nuts on your new studs
Old 03-10-2014, 08:59 PM
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Those two studs have to come out to remove the upper timing cover. Glad you got it out!
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