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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

AC expansion valve adapter issues

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Old 07-12-2011, 09:23 AM
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AC expansion valve adapter issues

Hey Guys,

So I just got done retrofitting A/C into my 87 4runner from parts off of an 88 4runner. After installing all the parts, it held a vacuum and was filled with R-12. The air just was not getting cold enough. The coldest it got was around 53 degrees.

So I drove it to work that day and running the ac but it just wasn't getting cold enough. I suspected the expansion valve was stuck closed. On my way home, my high pressure line out of the compressor busted. So I replaced hose and the expansion valve.

Here is my issue. The TXV that I bought had an adapter to make it fit because the fittings are larger on the new TXV. I replaced the O rings where I saw they went but in the adapter there was a bevelled nozzel piece that seated into the adapter. I saw no place for the O ring to go. After putting it all back together, now it won't hold a vacuum.

Has anyone had any problems with the replacement TXV adapter? I may be overlooking where to place the O ring.

The new TXV part number is Factory Air 38616
The Factory TXV part number is a Denso 047500-0640

Thanks for the help guys

Last edited by Luther Grimace; 07-12-2011 at 09:28 AM.
Old 07-13-2011, 04:25 AM
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Sounds like it may have been over-charged. That would explain both the high low-side temperature, and the busted hose.
Old 07-13-2011, 11:58 AM
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there should always be an o'ring... if you can't put one in, then there's your problem

get rid of that aftermarket junk and get the denso part
Old 07-13-2011, 01:11 PM
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I contacted a local ac shop about the flare type adapter fitting and they said as long as they are good and tight they work fine. I am going to replace the o rings at the firewall connections and on the hose I replaced for good measure and see if that fixes it. If not I will be hunting down a Denso TXV
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