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92 1 Ton Truck Conversion 2wd to 4wd

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Old 09-22-2012, 03:08 AM
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92 1 Ton Truck Conversion 2wd to 4wd

I have a 1989 Toyota 1 Ton motorhome with duel real axle. I love this old motorhome but would enjoy it much more if it had 4 wheel drive! The motorhome is on a 1 ton truck drive train with a 3.0v6 and an automatic transmission with an overdrive. I was wondering what the best path is to convert the truck over to a 4x4. I have a few areas that I am looking for information on.

1) Transfer Case. I read somewhere that the 1ton trucks came with a very heavy duty automatic transmission ( Not sure ). Does anyone know if there was a stock transfer case that will bolt up to my current auto trans?

2) Axles - My current rear axle is a full floater duel axle with a very odd 6 x 7.5 (I think ) bolt pattern. Keep in mind this duel axle is there for a reason since I have lots of weight on the back ( Motothome ). I would like to get matching axles with the same more modern bolt pattern that are strong enough to handle the weight. I was thinking about the FZ80 axles with lockers as an option. I read on this form that the rear FZ80 axle is a full floater? Does anyone know how much weight the axle is rated for? My plan was to convert the front over to a SFA using IFS conversion kit of some sort. This would give me leafs front and rear. Any ideas on axle options would be helpful.

Last edited by Toymotorhome; 09-30-2012 at 04:55 AM.
Old 09-22-2012, 07:52 AM
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I dont know but it sounds cool. Im all for this.

Do you know what ratio the rear axle is?

I dont think you'll be able to bolt a t-case to your trans, might have to do some switcheruski there.

Front end might be a bit of a challenge if you want to keep it anywhere near the stock hight. Usually sas'n adds some hieght no matter what.
Old 09-23-2012, 04:52 PM
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I think my gear ration is 4.10. That being said, I am wondering if I can get a full floating axle that will also handle similar weight load so I can run regular 31 or 33 inch tires. Any ideas anyone?
Old 09-23-2012, 05:01 PM
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Tundra rear axle? Which is a tacoma axle widened......

I'd also think about going a little more hp of an engine 3.4
Old 09-23-2012, 05:13 PM
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Well why change out the rear end? I may have missed something, but just wondering why not keep the dualy rear.
Old 09-23-2012, 05:15 PM
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I would like to get matching axles with the same more modern bolt pattern that are strong enough to handle the weight.
Just for rim compatibility?
Old 09-23-2012, 06:08 PM
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Well, I can't seem to find any after market rims for the very odd 6 lug bolt pattern on the dully. I was looking at going with a 16 inch or 15 inch rims but nobody makes an after market rim. The current rim size is 14 inch, which small if I go 4x4. Don't get me wrong, I really like the rear end, just a really odd bolt pattern.
Old 09-23-2012, 06:21 PM
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Got ya, that makes sense, sorry had to be sure. Have you considered going none toyota axles. Gonna be pretty easy to find a 3/4 rear in chev or ford that can match a 4wd front compared to yota axles. Just a thought.
Old 09-23-2012, 06:28 PM
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Well, funny you ask. Many years ago I had ford 9" axles built for an FJ40 I built with a big block. After spending lots of money ( lots of horse power ) I always told my self if did something again I would try first to go yota first. Otherwise I may start with a V8 under the hood. ( just kidding , well kind of ).
Old 09-24-2012, 07:41 AM
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Do you have a ball park figure on what the rear weighs dry?
Old 09-24-2012, 07:51 AM
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use your old front ifs bearing hubs on the rear floater and you have a matching wheel bolt pattern
Old 09-24-2012, 07:56 AM
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use your old front ifs bearing hubs on the rear floater and you have a matching wheel bolt pattern
That works? That would be cool, and you would have disc brakes in the rear.
Old 09-24-2012, 08:54 AM
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i believe the bearing hubs are the same the offset might be a little different like ifs to sa wheel hub differences. i believe you would then slide your AXLE IN AND BOLT TO WHERE HUB USED TO INSTALL
Old 09-26-2012, 11:57 AM
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I have not weighed the rig yet, but I estimate the weight to be around 7,000 total with about 60% of the weight on the rear. I am assuming that the FZ 80 rear axle ( since it is full floating ) is as strong as my current full floating axle. There are some upsides if I can use the FZ 80 axle, ( locker, standard 6 lug bolt pattern, parts are easy to get ) ect. I just want to make sure the FZ80 rear axle can handle the weight. Anyone have the load capacity of the axle?
Old 09-26-2012, 01:01 PM
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My thoughts are to get a 4x4 donor truck and just move the body to a new home. You may need to fab some brackets but doing a SAS on that rig sounds like a bigger project.

And with bigger tires dually wheels becomes needless.
Old 09-26-2012, 01:39 PM
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You might look at importing an Aussie/Euro rear axle. Alot of them were full float and that gets you more options fo finding a front diff to match lug pattern. I would think you would lose the duals capability, but I'm not sure. A heavier ply single rear tire may resolve that.
Old 09-26-2012, 05:07 PM
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My thoughts are to get a 4x4 donor truck and just move the body to a new home. You may need to fab some brackets but doing a SAS on that rig sounds like a bigger project.

And with bigger tires dually wheels becomes needless.
I dont know how long his motorhome is, but I think it would be to different to use a pickup frame? My thoughts, but im not positive on that.
Always thought the rear ends where way longer past the axle.

Last edited by ThatGuy1295; 09-26-2012 at 05:12 PM.
Old 09-26-2012, 05:46 PM
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Originally Posted by ThatGuy1295
I dont know how long his motorhome is, but I think it would be to different to use a pickup frame? My thoughts, but im not positive on that.
Always thought the rear ends where way longer past the axle.
TrekkerPaul has parted out multiple Toyota Motorhomes...Some of the frame extensions are down right scary. I wish I had pictures.

If I were to ever buy a Toy Motorhome I would be spending significant time under the truck inspecting the frame.
Old 09-26-2012, 06:56 PM
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TrekkerPaul has parted out multiple Toyota Motorhomes...Some of the frame extensions are down right scary. I wish I had pictures.

If I were to ever buy a Toy Motorhome I would be spending significant time under the truck inspecting the frame.

In that case ( depending on length of coarse) I would agree to a frame swap with a 4x4 frame. As far as being alot simple'r, If its possible safely. Even an IFS 4x4 frame.
Old 09-30-2012, 04:48 AM
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Dropzone, I have spent lots of time under the motor home dreaming about making it a 4x4. The frame extension seems sound. That being said all the frame rails seem a bit small sticking out the back of the truck frame another 4 feet. I have a Sunrader Motorhome which is an all fiberglass body which means a few things. They do not leak water like other stick built motorhomes. They also are more ridged then the stick built motor homes which I believe provides better support as well.

As far as moving the entire motor home over to a new body, I am a bit on the fence on that front. It's lots of work either way, but it seams installing a solid axle front end is not that hard with all the kits out there. The transfer case is almost bolt in too from what I can tell. Some fabbing will be required I am sure. But when thinking about lifting the entire motor home off the old truck, that seems to scare me more due to the size. I have not made up my mind yet because I need to due some more research.

I have potentially found a donor 93 4 runner 4x4 V6. The V6 in te 4runner looks almost identical to my 89 V6and the automatic transmission looks the same too, at least the front half. All I would use from the 4runner is the transfer case and the cross member support. Do any of you know if the 4 runner used the same transfer case as the trucks?

Last edited by Toymotorhome; 09-30-2012 at 04:50 AM.


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